Auto-Injector

• US 20130204198A1
• Filed: 10/06/2011
• Published: 08/08/2013
• Est. Priority Date: 10/08/2010
• Status: Active Grant

• Current Assignee: Sanofi-Aventis Deutschland GmbH (Sanofi )
• Original Assignee: Sanofi-Aventis Deutschland GmbH (Sanofi )
• Inventors: Barrow-Williams, Timothy Donald, Ekman, Matthew, Burnell, Rosie
• Granted Patent: US 9,242,045 B2
• Time in Patent Office: Days
• US Class Current: 604/197
• CPC Class Codes: A61M 2005/206 With automatic needle insertion
• CPC Class Codes: A61M 2005/2073 preventing premature release, e.g. by making use of a safety lock
• CPC Class Codes: A61M 5/2033 Spring-loaded one-shot injectors with or without automatic needle insertion multishot dosing syringes A61M5/31525, needle insertion only A61M5/3287
• CPC Class Codes: A61M 5/3202 Devices for protection of the needle before use, e.g. caps A61M5/50 takes precedence; for infusion spikes A61M5/1626; protectors for sharps A61B50/3001

Abstract

The invention relates to an auto-injector for administering a dose of a liquid medicament, comprising

• a housing arranged to contain a syringe with a hollow needle and a stopper for sealing the syringe and displacing the medicament, the housing having a distal end and a proximal end with an orifice intended to be applied against an injection site, wherein the syringe is slidably arranged with respect to the housing,
• drive means capable of, upon activation:
  • pushing the needle from a covered position inside the housing into an advanced position through the orifice and past the proximal end, and
  • operating the syringe to supply the dose of medicament, and
• activating means arranged to lock the drive means in a loaded state prior to manual operation and capable of, upon manual operation, releasing the drive means for injection, characterized in that the drive means is at least one spring essentially transversally arranged with respect to a longitudinal axis of the syringe at least when in the loaded state.

Claims

1. Auto-injector for administering a dose of a liquid medicament, comprising

a housing arranged to contain a syringe with a hollow needle and a stopper for sealing the syringe and displacing the medicament, the housing having a distal end and a proximal end with an orifice intended to be applied against an injection site, wherein the syringe is slidably arranged with respect to the housing,

drive means capable of, upon activation:

pushing the needle from a covered position inside the housing into an advanced position through the orifice and past the proximal end, and

operating the syringe to supply the dose of medicament, and

activating means arranged to lock the drive means in a loaded state prior to manual operation and capable of, upon manual operation, releasing the drive means for injection,

characterized in that the drive means is at least one spring essentially transversally arranged with respect to a longitudinal axis of the syringe at least when in the loaded state.

2. Auto-injector according to claim 1, characterized in that the spring is arranged as a tension spring.

3. Auto-injector according to claim 1, characterized in that a linkage is provided for transmitting movement of the drive means into movement of a plunger connected to the syringe and/or the stopper.

4. Auto-injector according to claim 3, characterized in that the linkage comprises at least one arm with two ends, one of the ends having at least one cam follower engaged in a cam track provided in the housing, wherein said end is connected to the spring and wherein the other end is hinged to the plunger.

5. Auto-injector according to claim 4, characterized in that in the loaded state the arm is in an over-centre position statically resolving load of the spring into the distal end of the housing.

6. Auto-injector according to claim 4, characterized in that the activating means is a trigger button having a catch engaged with a catch of the arm prior to manual operation, the engaged catches arranged to constrain movement of the cam follower along the cam track, wherein the trigger button is arranged to disengage the catches upon manual operation.

7. Auto-injector according to claim 5, characterized in that the trigger button is arranged to push against the distal end of the plunger upon manual operation in a manner to push the arm out of its over-centre position resulting in the load of the spring being forwarded to the plunger.

8. Auto-injector according to claim 6, characterized in that the trigger button is laterally arranged near the distal end.

9. Auto-injector according to claim 4, characterized in that the cam track is essentially shaped as a tickmark in a manner to provide a bottom dead centre position for the cam follower, in which the stopper has almost bottomed out in the syringe and in a manner to allow the arm, plunger, syringe and needle to be retracted after the cam follower has passed the bottom dead centre.

10. Auto-injector according to claim 4, characterized in that two arms are provided, each of them having at least one cam follower arranged in its respective cam track.

11. Auto-injector according to claim 10, characterized in that each arm is connected to one respective spring.

12. Auto-injector according to claim 10, characterized in that the arms are connected to different ends of the same spring.

13. Auto-injector according to claim 1, characterized in that a spring clip is arranged in the housing near the proximal end, the spring clip having a ring shaped portion adapted to an internal diameter of the housing, two spring legs originating from the ring shaped portion towards the proximal end, the legs being inwardly biased in a manner to rest with their proximal ends on a protective needle sheath attached to the needle or to have their proximal ends contact each other when the protective needle sheath is removed leaving but a small aperture between their proximal ends for allowing the needle to pass through.

14. Auto-injector according to claim 13, characterized in that the proximal ends of the legs exhibit lock features arranged to engage each other and prevent subsequent disengagement.

15. Auto-injector according to claim 3, characterized in that the plunger has at least one pin engaged in a longitudinal notch in the housing for guiding the plunger.