CLEANER-HEAD FOR A VACUUM CLEANER

• US 20130205539A1
• Filed: 02/07/2013
• Published: 08/15/2013
• Est. Priority Date: 02/08/2012
• Status: Active Grant

• Current Assignee: Dyson Technology Limited (Beeswax Holdings UK Limited)
• Original Assignee: Dyson Technology Limited (Beeswax Holdings UK Limited)
• Inventors: DYSON, James, LESNIOWSKI, Christopher, COURTNEY, Stephen Benjamin
• Granted Patent: US 8,898,858 B2
• Time in Patent Office: Days
• US Class Current: 15/389
• CPC Class Codes: A47L 9/0411 driven by electric motor
• CPC Class Codes: A47L 9/0438 with gears having orbital motion, e.g. planetary gearing
• CPC Class Codes: A47L 9/0455 Bearing means therefor
• CPC Class Codes: A47L 9/0477 Rolls
• CPC Class Codes: A47L 9/2889 Safety or protection devices or systems, e.g. for prevention of motor over-heating or for protection of the user
• CPC Class Codes: H02K 7/14 Structural association with mechanical loads, e.g. with hand-held machine tools or fans with fan or impeller for cooling the machine H02K9/06

Abstract

A cleaner head for a vacuum cleaner has a rotating brush bar driven by an air-cooled motor, which is mounted inside the cleaner head with at least a section of the motor being located inside the brush bar. To cool the motor in use, an external casing of the motor is provided a plurality of air-cooling holes comprising at least one air intake and at least one air exhaust. These cooling holes are connected—intake to exhaust—to form one or more air-cooling paths through the inside of the motor. Each air intake is connected to an upstream clean air inlet by a stationary—not rotating—intake duct, and each air exhaust is similarly connected to a downstream clean air outlet by a stationary—not rotating—exhaust duct. This avoids the problems associated with using the rotating brush bar itself as a duct for carrying cooling air to the motor.

Claims

1. A cleaner head for a vacuum cleaner, the cleaner head having a dirty-air inlet provided in a main suction chamber of the cleaner head, an outlet duct extending from the main suction chamber for connection to a suction source, and a rotating brush bar housed inside the main suction chamber for agitating a floor surface contacted through the dirty-air inlet, the brush bar being driven by an air-cooled motor, the motor being mounted inside the cleaner head with at least a section of the motor being located inside the brush bar, an external casing of the motor having a plurality of air-cooling holes comprising at least one air intake and at least one air exhaust, the cooling holes being connected—

intake to exhaust—

to form one or more air-cooling paths through the inside of the motor, each air intake being connected to an upstream clean air inlet by a stationary intake duct, and each air exhaust being connected to a downstream clean air outlet by a stationary exhaust duct.

2. The cleaner head of claim 1, in which said section of the motor is located inside a hollow end section of the motor and the motor is cantilevered on a motor support assembly, through a first end of the brush bar.

3. The cleaner head of claim 2, wherein the air cooling holes are all positioned on the section of the motor inside the hollow end section of the brush bar, and wherein the stationary air ducts connect respectively to the air intake(s) and the air exhaust(s) through the first end of the brush bar.

4. The cleaner head of claim 2, wherein a section of the motor is located inside the hollow end section of the brush bar and a section of the motor extends outside the first end of the brush bar, some of the air cooling holes being positioned on the section of the motor outside the first end of the brush bar and the remaining air cooling holes being positioned on the section of the motor which is located inside the hollow end section of the brush bar, the respective stationary ducts connecting with the cooling holes inside the brush bar through the first end of the brush bar.

5. The cleaner head of claim 2, wherein a section of the motor is located inside the hollow end section of the brush bar and a section of the motor extends outside the first end of the brush bar, the air cooling holes all being positioned on the section of the motor extending outside the first end of the brush bar.

6. The cleaner head of claim 2, wherein the clean air inlet is provided at a first end of the cleaner head, being the end nearest the first end of the brush bar.

7. The cleaner head of claim 1, wherein the clean air outlet is formed in a wall of the outlet duct.

8. The cleaner head of claim 1, wherein the clean air outlet opens directly into the main suction chamber.

9. The cleaner head of claim 2, wherein the hollow end section of the brush bar fits axially over the end of the cantilevered motor like a sleeve and the brush bar is arranged to be removed from the cleaner head by sliding the brush bar out through a second end of the cleaner head—

being the end opposite said first end of the cleaner head—

via a side opening in the wall of the main suction chamber.

10. The cleaner head of claim 9, wherein the side opening is closed by a removable end cap.

11. The cleaner head of claim 10, wherein the brush bar is rotatably supported by a bearing on the end cap.

12. The cleaner head of claim 11, wherein the bearing engages the brush bar in a sliding push-fit.

13. The cleaner head of claim 1, wherein the entire brush bar is hollow.

14. A vacuum cleaner having a cleaner head according to claim 1.