BIOMASS DRYER/BURNER SYSTEM

• US 20130206572A1
• Filed: 03/15/2013
• Published: 08/15/2013
• Est. Priority Date: 02/10/2009
• Status: Active Grant

• Current Assignee: Peter Valente
• Original Assignee: Peter Valente
• Inventors: Valente, Peter
• Granted Patent: US 9,086,238 B2
• Time in Patent Office: Days
• US Class Current: 202/151
• CPC Class Codes: B01D 53/14 by absorption
• CPC Class Codes: B01D 53/78 with gas-liquid contact
• CPC Class Codes: B03C 3/017 Combinations of electrostatic separation with other processes, not otherwise provided for
• CPC Class Codes: F23G 2203/20 Rotary drum furnace
• CPC Class Codes: F23G 2206/20 using the heat in association with another installation
• CPC Class Codes: F23G 2206/201 with an industrial furnace
• CPC Class Codes: F23G 7/105 of wood waste
• CPC Class Codes: F23J 2219/40 Sorption with wet devices, e.g. scrubbers
• CPC Class Codes: F23K 1/04 Heating fuel prior to delivery to combustion apparatus
• CPC Class Codes: F26B 2200/02 Biomass, e.g. waste vegetative matter, straw
• CPC Class Codes: F26B 25/005 Treatment of dryer exhaust gases incineration of volatiles F26B23/022
• CPC Class Codes: Y02E 20/30 Technologies for a more efficient combustion or heat usage

Abstract

The present invention provides a biomass dryer/burner unit having an air cleaning apparatus adapted to accept emissions from unit and to convert said emissions to clean air to meet government emission standards. The air cleaning apparatus including a spray scrubber fluidly connected to the unit adapted to moisten emissions, a recirculation tank in fluid communication with a collection tank, angled baffle plates, and the collection tank further having a sensor adapted to measure contaminant levels contained within the recirculation air filtration system. If the air contained within the collection tank measures above a predetermined contaminant level, then the air contained within the collection tank is directed back into the spray scrubber. If the air contained within the collection tank is below a predetermined level, then the air is exhausted into the atmosphere. Water is further allowed to recirculate back to the spray scrubber.

Claims

1. A biomass modification system having an air filtration apparatus and recirculation system adapted to accept emissions to scrub said emissions to meet air quality standards, said air filtration apparatus comprising:

a biomass modifier, the biomass modifier operable to accept and modify biomass, the biomass modifier producing emissions;

a spray scrubber fluidly connected to the biomass modifier, the spray scrubber to moisten the emissions from the biomass modifier;

a collection tank having a floor contained therein allowing sediment to settle on the floor of the collection tank, the collection tank having at least one baffle plate, the baffle plate angled to encourage air flow;

the collection tank having a sensor connected to a valve, the valve connected to the collection tank, the collection tank fluidly connected to the spray scrubber and an exhaust fan, the valve discharges the emissions if the contaminant level measuring sensor reads below a predetermined level through the exhaust fan, or pumping the emissions back to the spray scrubber if the contaminant level measuring sensor reads a level above a predetermined level; and

a recirculation tank fluidly connected to the collection tank, the recirculation air filtration system having at least one filter, the recirculation tank in fluid communication with the spray scrubber to move water from the recirculation tank back to the spray scrubber.

2. The air cleaning apparatus of claim 1, wherein the biomass modifier is a biomass burner.

3. The air cleaning apparatus of claim 1, wherein the biomass modifier is a biomass dryer.

4. The air cleaning apparatus of claim 1, wherein the biomass modifier is a biomass burner and dryer combination.

5. The air cleaning apparatus of claim 1, wherein the spray scrubber includes a sensor.

6. The air cleaning apparatus of claim 5, wherein the sensor of the spray scrubber senses emissions thereby automatically activating upon sensing of the emissions.

7. The air cleaning apparatus of claim 1, wherein the sensor within the collection tank measures levels of carbon monoxide.

8. The air cleaning apparatus of claim 1, wherein the air filtration apparatus is pressurized.

9. The air cleaning apparatus of claim 8, wherein the air filtration apparatus includes at least one pressure gauge.

10. The air cleaning apparatus of claim 8, wherein the air filtration apparatus includes at least one pressure release valve.

11. The air cleaning apparatus of claim 1, wherein the filter is adapted to remove particles having a diameter of 10 microns or less.

12. The air cleaning apparatus of claim 1, wherein said filter is adapted to remove particles having a diameter of 5 microns or less.

13. air cleaning apparatus of claim 1, wherein the recirculation air filtration system further includes at least one pump.

14. The air cleaning apparatus of claim 1, wherein the at least one baffle plate of the collection tank includes an aperture permitting fluid communication between divisions of the holding tank, the divisions created by the baffle plates.

15. The air cleaning apparatus of claim 1, wherein the collection tank contains chemicals adapted to neutralize the emissions.

16. The air cleaning apparatus of claim 1, wherein the collection tank is stainless steel.

17. The air cleaning apparatus of claim 1, wherein the spray scrubber includes a plurality of spray mechanisms adapted to moisten the emissions.

18. The air cleaning apparatus of claim 1, wherein the spray scrubber includes a pool of water contained therein wherein the emissions are forced across or through the pool of water to moisten the emissions.

19. The air cleaning apparatus of claim 1, wherein said collection tank further includes a secondary spray mechanism.

20. The air cleaning apparatus of claim 1 wherein the baffle plates are electrostatically charged.

21. The air cleaning apparatus of claim 1 wherein the angled baffle plates of the collection tank are angled.

22. The air cleaning apparatus of claim 1 wherein the angled baffle plates of the collection tank are positioned on a ceiling of the collection tank, spaced apart from the floor of the collection tank.

23. The air cleaning apparatus of claim 1 wherein the sensor is provided in an evaluation chamber adjacent to, but separated from, the collection tank.

24. The air cleaning apparatus of claim 1, wherein the air filtration apparatus is powered by gravity.