BATTERY MANAGEMENT SYSTEM

• US 20130207613A1
• Filed: 01/07/2013
• Published: 08/15/2013
• Est. Priority Date: 11/10/2006
• Status: Active Grant

• Current Assignee: Lithium Balance A/S (Sensata Technologies Holding Plc)
• Original Assignee: Lithium Balance A/S (Sensata Technologies Holding Plc)
• Inventors: Loncarevic, Ivan
• Granted Patent: US 10,396,570 B2
• Time in Patent Office: Days
• US Class Current: 320/134
• CPC Class Codes: H02J 7/0014 Circuits for equalisation of charge between batteries
• CPC Class Codes: H02J 7/0016 using shunting, discharge or bypass circuits

Abstract

A method and apparatus are disclosed for a Battery Management System (BMS) for the controlling of the charging and discharging of a plurality of battery cells (12). Each battery cell has an associated plurality of control circuits (32, 36) which monitor and control the charging of individual battery cells. These units are controlled by a central microcontroller (14) which shunts current around the battery cell if fully charged and stops discharge if a battery cell is fully discharged in order to prevent damage to the other cells.

Claims

1-14. -14. (canceled)

15. A modular battery management system for controlling and monitoring a plurality of battery cells in a battery connected to a load, the system comprising:

a central controlling microcontroller; and

a plurality of cell balancing means and a plurality of slave sensing means, each of the cell balancing means and each of the slave sensing means being in communication with the central controlling microcontroller and operatively connected to an associated battery cell in the plurality of battery cells;

wherein the cell balancing means and the slave sensing means connected to each associated battery cell are operable;

(a) to monitor the charging state of the associated battery cell;

(b) when a maximum charging state is reached in the associated battery cell, to establish a shunt across the associated battery cell, thereby allowing a continued charging of the remaining battery cells in the plurality of battery cells;

(c) when the shunt is established, to communicate to the central controlling microcontroller a message representing that the maximum charging state has been reached; and

(d) during discharging of the battery, to inform the central controlling microcontroller if a minimum charging state has been reached so as to cause the central controlling microcontroller to disconnect the battery from the load in order to prevent excessive discharging of the battery cells;

wherein each of said cell balancing means is configured to establish the shunt across the associated battery cell in response to a signal from the slave sensing means when the respective slave sensing means has measured a maximum voltage across the associated battery cell; and

wherein the slave sensing means are further operatively connected to the central controlling microcontroller via a common data bus, whereby a continuous charging of the remaining battery cells is controlled by the central controlling microcontroller.

16. A modular battery management system according to claim 15, wherein the common data bus is separated from the central controlling microcontroller by an isolation stage and a coupling stage.

17. A modular battery management system according to claim 15, further comprising a plurality of temperature sensors operable to monitor the temperature of the battery cells, each of the temperature sensors being operatively connected to a respective slave sensing means, which slave sensing means is configured for reducing the charging current in the associated battery cell in response to the temperature measurement of said cell.

18. A modular battery management system according to claim 15, furthermore comprising a temperature sensor operable to monitor the temperature of the central controlling microcontroller, thereby allowing the central controlling microcontroller to shut down the charging or discharging in case an excessive temperature is reached.

19. A modular battery management system according to claim 15, further comprising means for shutting down the charging/discharging of the battery cells controlled by the central controlling microcontroller in the case of overload or short circuit of the battery.

20. A modular battery management system according to claim 15, further comprising current monitoring means, including a shunt resistor in series with the plurality of battery cells, for monitoring current through the plurality of battery cells.

21. A modular battery management system according to claim 15, further comprising a fuse for protection in case of overload or short circuit of the battery.

22. A modular battery management system according to claim 15, further comprising a power supply unit operable to supply power to the control unit.

23. A modular battery management system according to claim 15, further comprising a fuel gauge operable to monitor the charge capacity of the battery.

24. A method for controlling and monitoring a plurality of individual battery cells in a battery connected to a load, each of the individual battery cells having a positive terminal and a negative terminal, the method comprising:

(a) during charging of the battery cells;

(i) measuring the voltage across each individual cell by slave sensing means; and

(ii) shunting the individual cell when the voltage monitored by the slave sensing means reaches a maximum voltage, the shunting being performed by shorting the positive and negative terminals of the individual cell through a resistor and a switching transistor, thereby bypassing the individual cell to allow continued charging of the remaining battery cells in the plurality of individual battery cells when the voltage across the individual cell has reached the maximum voltage;

(b) during discharging of the battery cells;

(i) measuring the voltage across each individual cell by the slave sensing means until the measured voltage reaches a minimum voltage in one or more individual cells, at which time all the cells in the battery are removed from the load to prevent the one or more cells in which the measured voltage has reached the minimum voltage from being damaged due to continued discharging;

(c) wherein the shunting of each of the individual cells during charging is controlled by a respective slave sensing means, and the continued charging of the remaining cells in the battery is controlled by a central controlling microcontroller, which is operatively connected to each slave sensing means via a common data bus, and wherein the removal of all the cells in the battery from the load during discharging is performed by the central controlling microcontroller.

25. The method according to claim 24, further comprising:

(d) measuring the temperature of one or more individual cells; and

(e) reducing charging current to any of the individual cells for which a temperature exceeding a predetermined maximum temperature is measured.

26. The method according to claim 24, where the charging and the discharging of the individual cells is interrupted in case of overload or short circuit of the battery.

27. The method according to claim 24, further comprising the step of separating the common data bus from the central controlling microcontroller by an isolation stage and a coupling stage in order to prevent the central controlling microcontroller from being affected by high voltages.

28. The method according to claim 24, further comprising the steps of:

(d) monitoring the temperature of the central controlling microcontroller, and

(e) shutting down the charging or discharging if the temperature of the central controlling microcontroller reaches a predetermined temperature.