CORONA IGNITION WITH SELF-TUNING POWER AMPLIFIER

• US 20130208393A1
• Filed: 03/15/2013
• Published: 08/15/2013
• Est. Priority Date: 05/08/2009
• Status: Active Grant

• Current Assignee: Federal-Mogul Ignition LLC (Apollo Global Management, Inc.)
• Original Assignee: Federal-Mogul Ignition Company (Apollo Global Management, Inc.)
• Inventors: Hampton, Keith, Permuy, Alfred
• Granted Patent: US 9,413,314 B2
• Time in Patent Office: Days
• US Class Current: 361/247
• CPC Class Codes: F02P 17/00 Testing of ignition installations, e.g. in combination with adjusting testing fuel injection apparatus F02M65/00; testing ignition installations in general F23Q23/00; Testing of ignition timing in compression-ignition engines
• CPC Class Codes: F02P 23/04 Other physical ignition means, e.g. using laser rays
• CPC Class Codes: F02P 3/01 Electric spark ignition installations without subsequent energy storage, i.e. energy supplied by an electrical oscillator with magneto- or dynamo-electric generators F02P1/00; piezoelectric ignition F02P3/12; with continuous electric spark F02P15/10
• CPC Class Codes: F02P 3/04 Layout of circuits
• CPC Class Codes: F02P 9/002 Control of spark intensity, intensifying, lengthening, suppression by means of current control in the storage devices F02P3/05, F02P3/09, during starting F02P15/12
• CPC Class Codes: F23Q 3/004 Using semiconductor elements
• CPC Class Codes: H01T 13/50 having means for ionisation of gap H01T13/52 takes precedence
• CPC Class Codes: H03F 3/45076 characterised by the way of implementation of the active amplifying circuit in the differential amplifier

Abstract

A power amplifier circuit that has an inductor and capacitor connected to one end of the output winding of an RF transformer. The other end of the output winding is connected to a current sensor that in turn is connected to ground. The transformer has two primary windings. Both primary windings have one end connected to a voltage supply. The other end of each primary winding is attached to a switch. All three windings are wound around a core. Current flowing from the DC voltage supply to the switches causes a magnetic flux in the core. A voltage is generated on the secondary winding current sensor by the current that flows through the igniter. This voltage is fed back to the switches, controlling on and off timing. Voltage is provided to the igniter or pulled from the igniter when the current traveling into or from the igniter is at zero.

Claims

1. A power amplifier circuit for a corona ignition system, comprising:

an RF transformer with an output winding and two primary windings, the output winding and the two primary windings being wound around a magnetic core;

an inductor and capacitor connected to one end of the output winding; and

a current sensor connected to another end of the output winding, wherein

current through the output winding generates a magnetic flux in the core in opposing directions.

2. The power amplifier of claim 1, wherein the two primary windings each have one end connected to a variable DC voltage supply, and the other end of each of the two primary windings are attached to first and second switches, such that the first and second switches on and off timing are controlled.

3. The power amplifier of claim 2, further comprising a sense winding which provides a feedback signal to compensate for varying capacitance, and wherein the output winding provides an output signal to a corona igniter.

4. The power amplifier of claim 1, wherein the current sensor is at least one of a resistor, diode, an inductor, and a capacitor.

5. The power amplifier of claim 1 including a corona igniter having a resonant frequency, an oscillator, and a low pass filter, wherein the low pass filter provides a phase shift in the current of at least 120°

and less than 180° and

filters unwanted frequencies and provides a filtered feedback signal to sustain the oscillator at the resonant frequency of the corona igniter.

6. A corona ignition system, comprising:

a pair of primary windings disposed around a magnetic core and having each having one end receiving power form a power supply;

a pair of switches each connected to the other end of the primary windings for applying a voltage to the primary windings;

a secondary winding disposed around the magnetic core in a direction opposite the primary winding and having one end connected to a corona igniter;

a current sensor connected to the other end of the secondary winding and ultimately connected to the switches, the current sensor obtaining the current of the secondary winding and using the current of the secondary winding to ultimately instruct the switches to apply the voltage to the primary windings at a time causing the voltage of the secondary winding to be in phase with the current of the corona igniter.

7. The corona igniter of claim 6 including a comparator block for receiving a signal representing the current obtained from the current sensor and instructing the switches to apply the voltage to the primary windings at a time causing the voltage of the secondary winding to be in phase with the current of the corona igniter.

8. The corona ignition system of claim 7 including a low pass filter for receiving a signal representing the current from the current sensor and removing unwanted frequencies from the current and creating a phase shift in the current signal of at least 120°

and less than 180°

prior to transmitting the signal ultimately to the comparator block.

9. The corona ignition system of claim 8 including a clamp receiving a signal representing the current from low pass filter and truncating the signal prior to transmitting the signal to the comparator block.

10. A method of operating a corona igniter a resonant frequency, comprising the steps of:

obtaining a current from a secondary winding connected to a corona igniter, the current of the secondary winding indicating the current of the corona igniter, and the secondary winding being connected to primary windings; and

instructing switches to apply a voltage to the primary windings at a time causing a voltage of secondary windings to be in phase with the current of the corona igniter.

11. The method of claim 10 including transmitting a signal representing the current to a comparator block, and wherein the comparator block instructs the switches to apply the voltage to the primary windings.

12. The method of claim 11 including removing unwanted frequencies from the signal representing the current and creating a phase shift in this signal of at least 120°

and less than 180°

prior to transmitting to the comparator block.

13. The method of claim 12 including truncating the signal representing the current prior to transmitting this signal to the comparator block.

14. The method of claim 10 wherein the step of obtaining current from the secondary winding includes detecting current traveling into the corona igniter;

and applying a positive voltage to the corona igniter when the current traveling into the corona igniter is nominally at zero.

15. The method of claim 10 wherein the step of obtaining current from the secondary winding includes detecting current traveling out of the corona igniter;

and applying a negative voltage to the corona igniter when the current traveling out of the corona igniter is nominally at zero.

16. A power amplifier circuit, comprising:

an RF transformer including two primary windings and an output winding each being wound around a core, the output winding including a resistor;

the primary windings having one end connected to a variable DC voltage supply and the other end of each primary winding being attached to a switch, wherein current flows from the DC voltage supply to the switches;

an inductor and a capacitor connected to one end of the output winding of the RF transformer;

a resistor connected to the other end of the output winding and connected to ground;

wherein current flowing from the DC voltage supply to the switches causes a magnetic flux in the core and causes a voltage to be generated on the resistor of the secondary winding, wherein this voltage is fed back to the switches to control on and off timing of the switches.

17. A method of operating a power amplifier circuit, comprising:

providing an RF transformer including two primary windings and an output winding each being wound around a core, the output winding including a resistor, and the primary windings having one end connected to a variable DC voltage supply and the other end of each primary winding being attached to a switch, wherein current flows from the DC voltage supply to the switches;

providing an inductor and a capacitor connected to one end of the output winding of the RF transformer;

providing a resistor connected to the other end of the output winding and connected to ground; and

transmitting current from the DC voltage supply to the switches to cause a magnetic flux in the core and cause a voltage to be generated on the resistor of the secondary winding; and

feeding the voltage generated on the resistor of the secondary winding back to the switches to control on and off timing of the switches.