METHOD FOR IMAGE-BASED ROBOTIC SURGERY

• US 20130211420A1
• Filed: 12/27/2012
• Published: 08/15/2013
• Est. Priority Date: 12/30/2011
• Status: Active Grant

• Current Assignee: MAKO Surgical Corporation (Stryker Corporation)
• Original Assignee: MAKO Surgical Corporation (Stryker Corporation)
• Inventors: Jensen, Vernon
• Granted Patent: US 9,265,583 B2
• Time in Patent Office: Days
• US Class Current: 606/130
• CPC Class Codes: A61B 34/20 Surgical navigation systems; Devices for tracking or guiding surgical instruments, e.g. for frameless stereotaxis
• CPC Class Codes: A61B 34/30 Surgical robots

Abstract

A robotic surgery method may include moving and temporarily fixing the position of a mobile base relative to the floor; coupling a first element of a fluoroscopic imaging system comprising a source element and a detector element to a first robotic arm coupled to the mobile base, the first robotic arm comprising a mounting fixture configured to be interchangeably coupled to a surgical tool and the first element; mounting a second element of the fluoroscopic imaging system in a position and orientation relative to the first element such that a targeted patient tissue structure may be positioned between the first and second elements of the fluoroscopic imaging system; and utilizing a sensing system and one or more sensing elements coupled to each of the first and second elements of the fluoroscopic imaging system to determine a relative spatial positioning between each of the first and second elements.

Claims

1. A robotic surgery method, comprising:

a. moving a mobile base into a position upon an operating room floor adjacent a patient and temporarily fixing the position of the mobile base relative to the floor;

b. coupling a first element of a fluoroscopic imaging system comprising a source element and a detector element to a first robotic arm coupled to the mobile base, the first robotic arm comprising a mounting fixture configured to be interchangeably coupled to a surgical tool and the first element of the fluoroscopic imaging system;

c. mounting a second element of the fluoroscopic imaging system in a position and orientation relative to the first element such that a targeted patient tissue structure may be positioned between the first and second elements of the fluoroscopic imaging system; and

d. utilizing a sensing system and one or more sensing elements coupled to each of the first and second elements of the fluoroscopic imaging system to determine a relative spatial positioning between each of the first and second elements of the fluoroscopic imaging system.

2. The method of claim 1, wherein temporarily fixing the position of the mobile base comprises applying a brake.

3. The method of claim 1, further comprising moving the first robotic arm to position the first element of the fluoroscopic imaging system relative to the second element of the fluoroscopic imaging system.

4. The method of claim 3, wherein the first robotic arm comprises one or more joints and one or more motors configured to controllably regulate motion at the one or more joints, wherein moving the first robotic arm comprises moving at least one of the one or more joints.

5. The method of claim 4, wherein moving at least one of the one or more joints comprises manually effecting a movement of at least one of the one or more joints.

6. The method of claim 5, further comprising haptically regulating the range of motion of movement that may be manually effected at the at least one of the one or more joints.

7. The method of claim 1, further comprising monitoring a position of at least a portion of the first robotic arm using a sensor.

8. The method of claim 7, wherein the at least one sensor is selected from the group consisting of:

an encoder, a potentiometer, an optical position tracker, an electromagnetic position tracker, and a fiber bragg deflection sensor.

9. The method of claim 1, wherein the first element is the source element and the second element is the detector element.

10. The method of claim 1, wherein the first element is the detector element and the second element is the source element.

11. The method of claim 1, further comprising producing a collimated beam with the source element having a cross-sectional shape selected from the group consisting of:

a circle, an ellipse, a square, and a rectangle.

12. The method of claim 11, further comprising detecting the collimated beam with the detector element.

13. The method of claim 12, wherein the detector element is a flat panel detector.

14. The method of claim 1, further comprising switching out the first element of the fluoroscopic imaging system for the surgical tool.

15. The method of claim 14, further comprising cutting bone with the surgical tool.

16. The method of claim 1, wherein mounting the second element comprises placing the second element on a movable stand.

17. The method of claim 16, wherein the movable stand is coupled to the floor.

18. The method of claim 16, wherein the movable stand is coupled to the mobile base.

19. The method of claim 1, wherein utilizing a sensing system comprises tracking the one or more sensing elements using a modality selected from the group consisting of:

an optical sensing system, an electromagnetic sensing system, a joint rotation sensing system, and an elongate member deflection-sensing system.

20. The method of claim 1, further comprising coupling the one or more sensing elements to each of the first and second elements of the fluoroscopic imaging system, the one or more sensing elements selected from the group consisting of:

a reflective marker, an electromagnetic localization sensor, a Bragg grating on an optical fiber, a strain gauge, a joint rotation encoder, and a joint rotation potentiometer.

21. The method of claim 1, further comprising using a controller to reposition one of the first or second elements in response to positional changes in the other of the first or second elements.

22. The method of claim 21, wherein using a controller to reposition one of the first or second elements comprises actuating one or more motors that are operatively coupled to the first or second element being repositioned by the controller.

23. The method of claim 1, further comprising using a controller to reorient one of the first or second elements in response to orientation changes in the other of the first or second elements.

24. The method of claim 21, wherein using a controller to reorient one of the first or second elements comprises actuating one or more motors that are operatively coupled to the first or second element being reoriented by the controller.

25. The method of claim 1, further comprising removably coupling a registration probe to the mounting fixture of the first robotic arm that may be used to register structures within reach of the probe to a coordinate system of the first robotic arm.