Suspension of Processes in Industrial Control System When an Anomaly Occurs

• US 20130211558A1
• Filed: 09/07/2012
• Published: 08/15/2013
• Est. Priority Date: 02/13/2012
• Status: Abandoned Application

• Current Assignee: International Business Machines Corporation
• Original Assignee: International Business Machines Corporation
• Inventors: Mishina, Takuya, Wilson, John
• Application Number:
  US13/606,615
• Publication Number:
  US 20130211558A1
• Time in Patent Office: Days
• US Class Current: 700/79
• CPC Class Codes: G05B 19/058 Safety, monitoring
• CPC Class Codes: G05B 2219/32209 Stop production line
• CPC Class Codes: G05B 9/02 electric

Abstract

A method for suspension of processes in an industrial control system includes detecting at least one anomaly in an industrial control system; notifying a controller of the at least one anomaly; accessing a database comprising emergency suspend procedures; sending a stream comprising at least one emergency suspend command through at least one firewall/gateway to at least one downstream zone; and terminating or suspending a process in the at least one zone.

Claims

1. A system for suspension of processes in an industrial control system, comprising:

the industrial control system network comprising at least one first controller and at least one zone, said at least one zone in communication with at least one input/output device;

a protector comprising at least one firewall; and

a switch in communication with at least one of the at least one first controller, the at least one input/output device, or the at least one firewall,

wherein the switch comprises an anomaly detector, a second controller, and a database comprising emergency procedures having read-only memory.

2. A system according to claim 1, wherein said anomaly detector and said second controller each comprise a processor having embedded application logic or program code.

4. A system according to claim 1, wherein said protector network comprises:

a workflow database comprising workflow data;

a response database comprising cure or plan information;

an event analyzer that detects at least one event that triggers a cure or plan action based on event data from at least one firewall; and

a third controller that receives a report from the event analyzer and directs reactions given by the event analyzer to the at least one firewall.

8. A system according to claim 1, wherein the at least one input/output device comprises at least one of a sensor, actuator, circuit, valve, breaker, pump, heater, cooler, regulator, modem, light, conveyor, or computer.

9. A system according to claim 1, wherein the switch is in communication with the at least one input/output device.

10. A system according to claim 1, wherein the switch is in communication with the at least one firewall.

11. A system according to claim 1, wherein the protector network comprises a plurality of firewalls.

12. A system according to claim 1, wherein the protector network is independent of the industrial control system network, being insertable 1) at an entry point of the at least one zone of the industrial control system network, 2) between the at least one zone and a subcontroller of the industrial control system network, or 3) between a subcontroller and input/output devices of the industrial control system network.

3. (canceled)

5. A computer program product for suspension of processes in an industrial control system, comprising:

a non-transitory computer readable storage medium;

first program instructions to detect at least one anomaly in an industrial control system network via a switch in communication with at least one firewall, wherein the switch comprises an anomaly detector, a controller, and a database comprising emergency procedures in read-only memory;

second program instructions to notify the controller of the at least one anomaly;

third program instructions for the controller to access the database comprising emergency procedures in read-only memory;

fourth program instructions for the controller to send a stream comprising at least one emergency command through at least one firewall to at least one downstream zone; and

fifth program instructions to suspend or terminate a process in the at least one zone,

wherein said first, second, third, fourth, and fifth program instructions are stored on said non-transitory computer readable storage medium.

7. A computer program product according to claim 5, wherein said anomaly detector and said controller each comprise a processor having embedded application logic or program code.

6. (canceled)