POWER SUPPLY STACK REPLACEMENT METHOD, CONTROL DEVICE, AND STORAGE MEDIUM STORING CONTROL PROGRAM

• US 20130229152A1
• Filed: 11/21/2011
• Published: 09/05/2013
• Est. Priority Date: 11/22/2010
• Status: Abandoned Application

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Kurimoto, Yasuhide
• Application Number:
  US13/885,008
• Publication Number:
  US 20130229152A1
• Time in Patent Office: Days
• US Class Current: 320/126
• CPC Class Codes: B60K 1/04 of the electric storage means for propulsion exchanging batteries for electric propulsion of vehicles B60L53/80; for auxiliary purposes only B60R16/04; supplying batteries to, or removing batteries from, vehicles B60S5/06
• CPC Class Codes: B60K 2001/0438 Arrangement under the floor
• CPC Class Codes: B60L 50/64 Constructional details of batteries specially adapted for electric vehicles
• CPC Class Codes: B60L 53/80 Exchanging energy storage elements, e.g. removable batteries
• CPC Class Codes: B60L 58/13 Maintaining the SoC within a determined range
• CPC Class Codes: B60L 58/15 Preventing overcharging
• CPC Class Codes: B60L 58/22 Balancing the charge of battery modules
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
• CPC Class Codes: H01M 10/4207 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H02J 7/0014 Circuits for equalisation of charge between batteries
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

A power supply stack replacement method includes: discharging or charging power supply stacks of a power supply device in which the power supply stacks are electrically connected in parallel with each other until the SOC of each of the power supply stacks becomes a predetermined value; and replacing a targeted power supply stack among the power supply stacks of which the SOC is the predetermined value through the charging or discharging with a replacement power supply stack.

Claims

1. A power supply stack replacement method that, in a power supply device in which power supply stacks are electrically connected in parallel with each other, replaces a targeted power supply stack, which is part of the power supply stacks, with a replacement power supply stack, comprising:

discharging or charging the parallel connected power supply stacks until a state of charge of each of the power supply stacks becomes a predetermined value; and

replacing the targeted power supply stack among the power supply stacks of which each state of charge is the predetermined value through the discharging or charging with the replacement power supply stack; and

determining whether there is a difference in state of charge between the parallel connected power supply stacks.

2. The power supply stack replacement method according to claim 1, wherein the discharging or charging the parallel connected power supply stacks includes:

discharging or charging a whole of the parallel connected power supply stacks; and

stopping discharging or charging one of the power supply stacks of which the state of charge has reached the predetermined value and discharging or charging the other one of the power supply stacks of which the state of charge has not reached the predetermined value until the state of charge of the other one of the power supply stacks reaches the predetermined value.

3. The power supply stack replacement method according to claim 1, wherein the discharging or charging the parallel connected power supply stacks includes:

discharging or charging a selected one of the parallel connected power supply stacks until a state of charge of the selected one of the power supply stacks becomes the predetermined value; and

, after the state of charge of the selected one of the power supply stacks has reached the predetermined value, discharging or charging the other one of the parallel connected power supply stacks until a state of charge of the other one of the power supply stacks becomes the predetermined value.

4. The power supply stack replacement method according to claim 3, wherein the discharging or charging the parallel connected power supply stacks includes:

discharging the parallel connected power supply stacks until a state of charge of one of the power supply stacks, having a low state of charge, becomes the predetermined value; and

, after the state of charge of the one of the power supply stacks, having a low state of charge, has reached the predetermined value, discharging the other one of the parallel connected power supply stacks until a state of charge of the other one of the parallel connected power supply stacks becomes the predetermined value.

5. The power supply stack replacement method according to claim 3, wherein the discharging or charging the parallel connected power supply stacks includes:

charging the parallel connected power supply stacks until a state of charge of one of the power supply stacks, having a high state of charge, becomes a predetermined value; and

, after the state of charge of the one of the power supply stacks, having a high state of charge, has reached the predetermined value, charging the other one of the parallel connected power supply stacks until a state of charge of the other one of the power supply stacks becomes the predetermined value.

6. The power supply stack replacement method according to claim 1, wherein a discharge current from the parallel connected power supply stacks is output to an electric power consuming device.

7. The power supply stack replacement method according to claim 6, wherein the electric power consuming device is equipped for a vehicle.

8. The power supply stack replacement method according to claim 1, wherein the power supply stacks are charged with electric power supplied from an external charger.

10. The power supply stack replacement method according to claim 1, wherein the predetermined value is a state of charge of the replacement power supply stack.

11. The power supply stack replacement method according to claim 1, wherein the predetermined value is a lower limit of a state of charge at which a vehicle is able to run with electric energy from the power supply device.

14. The power supply stack replacement method according to claim 1, wherein each of the power supply units is formed of the same number of single cells.

9. (canceled)

12. A power supply stack replacement method that, in a power supply device in which power supply stacks are electrically connected in parallel with each other, replaces a targeted power supply stack, which is part of the power supply stacks, with a replacement power supply stack, comprising:

discharging or charging the replacement power supply stack until a state of charge of the replacement power supply stack is equal to a state of charge of one of the parallel connected power supply stacks;

discharging or charging the other one of the parallel connected power supply stacks until a state of charge of the other one of the power supply stacks is equal to the state of charge of the one of the power supply stacks; and

replacing the targeted power supply stack among the parallel connected power supply stacks with the discharged or charged replacement power supply stack; and

determining whether there is a difference in state of charge between the parallel connected power supply stacks.

13. A power supply stack replacement method that, in a power supply device in which power supply units, each of which is formed of a plurality of electrically connected power supply stacks, are electrically connected in parallel with each other, replaces a targeted power supply stack, which is part of the power supply stacks included in any one of the power supply units, with a replacement power supply stack, comprising:

discharging or charging the power supply units until a state of charge of each of the power supply units becomes a predetermined value;

replacing the targeted power supply stack among the power supply stacks included in the power supply units of which each state of charge is the predetermined value through the charging or discharging with the replacement power supply stack; and

determining whether there is a difference in state of charge between the parallel connected power supply stacks.

15. A control device that, when a targeted power supply stack, which is part of power supply stacks included in a power supply device in which the power supply stacks are electrically connected in parallel with each other, is replaced with a replacement power supply stack, controls a state of charge of each of the power supply stacks, comprising:

a stack replacement control unit that determines whether there is a difference in state of charge between the parallel connected power supply stacks; and

a charge/discharge control unit that, when there is a difference in state of charge between the power supply stacks, executes discharge control for discharging the power supply stacks through a predetermined electric power consuming device or charge control for charging the power supply stacks from an external charger until the state of charge of each of the power supply stacks becomes a predetermined value.

16. A computer-readable storage medium storing a control program executable on a control device that is connected to a power supply device in which power supply stacks are electrically connected in parallel with each other and that executes a maintenance mode in which a targeted power supply stack, which is part of the power supply stacks, is replaced with a replacement power supply stack, the control program that causes the control device to execute instructions for:

determining whether there is a difference in state of charge between the parallel connected power supply stacks; and

when there is a difference in state of charge between the power supply stacks, executing discharge control for discharging the power supply stacks through a predetermined electric power consuming device or charge control for charging the power supply stacks from an external charger until the state of charge of each of the power supply stacks becomes a predetermined value.