FILTER APPARATUS AND METHOD FOR BRUSHLESS DC MOTORS

• US 20130249459A1
• Filed: 03/26/2012
• Published: 09/26/2013
• Est. Priority Date: 03/26/2012
• Status: Active Grant

• Current Assignee: Hella Corporate Center USA Inc. (Forvia SE)
• Original Assignee: HELLA KG Hueck & Co.
• Inventors: Bauer, Scott Eugene, Bleecker, John Andrew III
• Granted Patent: US 8,796,973 B2
• Time in Patent Office: Days
• US Class Current: 318/400.35
• CPC Class Codes: H02P 6/182 using back-emf in windings

Abstract

In a multi-phase brushless DC motor, a zero crossing N-bit filter includes a comparator and a phase multiplexer. The phase multiplexer connects each motor phase to each of a positive and a negative input of the comparator, with a switch in each connection to form a switch array. A microprocessor is disposed to operate the switches, and is configured to measure a BEMF for a first phase by opening the switches connecting all other phases to the positive input of the comparator and by opening the switch connecting the first phase being measured to the negative input of said comparator. The comparators output is received by a shift register. The microprocessor is configured to respond to a zero crossing when a majority of bits in the shift register change between high and low.

Claims

1. In a multi-phase brushless DC motor, a zero crossing N-bit filter comprising:

a comparator;

a phase multiplexer;

said phase multiplexer connecting each motor phase to each of a positive and a negative input of said comparator, with a switch in each connection;

a microprocessor disposed to operate said switches, said microprocessor being configured to measure a BEMF for a first phase by opening said switches connecting all other phases to said positive input of said comparator and by opening said switch connecting said first phase being measured to said negative input of said comparator.

2. The filter in claim 1 wherein said motor is a three phase motor.

3. The filter in claim 1 wherein said comparator is a single comparator.

4. The filter in claim 1 wherein said phase multiplexer is a switch array.

5. The filter of claim 1 comprising at least one resistor in each of said connections.

6. The filter of claim 5 further comprising said resistors being deployed in said connections such that the resistance in each connection is equal.

7. The filter in claim 1 further comprising at least one additional comparator, said comparators totaling in number at least one fewer than the total number of motor phases.

8. The filter of claim 1 wherein said microprocessor controls said connections via logical OR signals at one of a plurality of high connections or a plurality of low connections.

9. The filter of claim 1 wherein said switches are at least one of a bipolar transistor, a field effect transistor, an open drain integrated switch and a software element.

10. The filter in claim 1 wherein filtering is executed in the digital domain using look-up tables.

11. The filter of claim 1 further comprising a shift register in operative communication with an output of said comparator.

12. The filter of claim 11 wherein a filter clock signal is received by said shift resistor from the same source as the motor PWM clock.

13. The filter of claim 11 wherein the output of said shift register is the same state as a majority of the bits within said shift register, thereby executing a majority function.

14. The filter of claim 13 wherein said majority function is implemented by an output comparator.

15. The filter of claim 1 wherein analog bounds remove demagnetization.

16. The filter of claim 11 further comprising bounding comparators disposed to gate one of a shift register clock or a data path so as to maintain the current state through demagnetizations such that a clean zero crossing pulse train is output.

17. The filter of claim 12 further comprising an interrupt comparator disposed to reduce noise.

18. The filter of claim 11 wherein said shift register is a serial peripheral interface.

19. The filter of claim 11 further comprising an extra bit, said extra bit being a hysteresis bit.

20. The filter of claim 19 wherein said extra bit has a present state that is the present state of a zero cross.

21. The filter of claim 11 further comprising an ADC trigger, said ADC trigger being disposed to initiate conversion of at least one channel.

22. The filter of claim 1 wherein said micro controller is configured on an interrupt basis.

23. The filter of claim 1 wherein said filter configured using at least one of a SPI port or a high speed UART.

24. In a multi-phase brushless DC motor, a zero crossing N-bit filter comprising:

a comparator;

a phase multiplexer;

said phase multiplexer connecting each motor phase to each of a positive and a negative input of said comparator, with a switch in each connection;

a microprocessor disposed to operate said switches, said microprocessor being configured to measure a BEMF for a first phase by opening said switches connecting all other phases to said positive input of said comparator and by opening said switch connecting said first phase being measured to said negative input of said comparator;

said comparator outputting a signal that is received by a shift register; and

said microprocessor being further configured to respond to a zero crossing when a majority of bits in said shift register change between high and low.