SECONDARY REDOX FLOW BATTERY AND METHOD OF MAKING SAME

• US 20130252062A1
• Filed: 03/20/2012
• Published: 09/26/2013
• Est. Priority Date: 03/20/2012
• Status: Abandoned Application

• Current Assignee: Zinc Air Incorporated
• Original Assignee: Zinc Air Incorporated
• Inventors: Wilkins, Howard, Brost, Ron, Brost, Kristine, Bendert, Richard, Kosted, Paula
• Application Number:
  US13/424,719
• Publication Number:
  US 20130252062A1
• Time in Patent Office: Days
• US Class Current: 429/105
• CPC Class Codes: H01M 4/36 Selection of substances as active materials, active masses, active liquids
• CPC Class Codes: H01M 8/188 by recharging of redox couples containing fluids; Redox flow type batteries
• CPC Class Codes: H01M 8/20 Indirect fuel cells, e.g. fuel cells with redox couple being irreversible H01M8/18 takes precedence
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

A secondary redox flow battery having a charge capacity and an efficiency includes an anode half-cell and a cathode half-cell having a fluid-containing vessel defining a cavity in which is disposed an electrode and a catholyte. The catholyte consists of a solvent, at least two cation species, and an anionic transition metal complex. The catholyte cation species are selected from the group consisting of Group I element ions, Group II element ions and ammonium ions. The battery also includes a reservoir fluidly communicating with the cavity and a separator ionically communicating between the anode half-cell and the cathode half-cell. The battery is capable of a discharge current equal to or greater than 20 milliamperes/cm².

Claims

1. A secondary redox flow battery having a charge capacity and an efficiency, the battery comprising:

a plurality of flow cells electrically connected to each other, each flow cell including an anode half-cell and a cathode half-cell, the cathode half-cell including a fluid-containing vessel defining a cavity in which is disposed an electrode and a circulating catholyte solution including a transition metal complex anion and at least two cation species, the transition metal complex anion having a first electronic state and a second electronic state, the transition metal complex anion being capable of oxidation and reduction between the first and second electronic states, the cation species being selected from the group consisting of Group I element ions, Group II element ions, and ammonium ions, the transition metal complex forming flowing and finely divided solids with particle sizes less than 1 mm;

a reservoir fluidly communicating with the cavity; and

a separator ionically communicating between the anode half-cell and the cathode half-cell, the battery being capable of a discharge current rate equal to or greater than 20 milliamperes/cm².

2. The battery of claim 1, wherein the transition metal complex anion is present in the catholyte in an amount ranging from 5 relative percent to 70 relative percent more than the amount present when compared to a catholvte having only one cation species.

3. The battery of claim 1, wherein the battery is capable of reducing gas evolution from the cathode to less than 1 wt. % of the catholyte during a lifetime of the battery.

4. The battery of claim 1, wherein amounts of the cations in combination in the catholyte are configured to maximize a current density of the flow cell and to minimize a precipitate including the transition metal complex anion, the precipitate being present in an amount less than 5 wt. % of a total amount of the transition metal complex anion in the cathode half-cell and reservoir.

5. The battery of claim 1, wherein the transition metal complex anion has a transition metal selected from the group consisting of iron, cerium, titanium, and vanadium.

6. The battery of claim 5, wherein the transition metal complex anion is an iron hexacyanide is present in an amount ranging from 0.05 molar iron hexacyanide to 0.95 molar iron hexacyanide.

7. The battery of claim 1, wherein the cation of the transition metal complex anion includes at least one cation species selected from the group consisting of a sodium cation and a potassium cation.

8. The battery of claim 1, wherein the catholyte includes hydroxide anions.

9. The battery of claim 8, wherein hydroxide anions are present in an amount ranging from 0.001 molar to 6 molar.

10. The battery of claim 1, wherein the cations of the catholyte include at least one cation species selected from the group consisting of a sodium cation and a potassium cation.

11. The battery of claim 10, wherein the sodium cations of the catholyte are present in an amount ranging from 0.05 molar to 3.4 molar and the potassium cation of the catholyte is present in an amount ranging from 0.05 molar to 3.4 molar.

12. (canceled)

13. A secondary redox flow battery having a charge capacity and an efficiency, the battery comprising:

an anode half-cell; and

a cathode half-cell including a fluid-containing vessel defining a cavity in which is disposed an electrode and a circulating catholyte solution including at least two cation species of the catholyte that are each present in an amount ranging from 0.05 molar to 3.4 molar and an iron-containing anion capable of a redox reaction, being present when a hydroxide anion is present in a range of 1 molar to 6 molar, in an amount ranging from 20 relative percent to 55 relative percent more than amount present in a catholyte having only one cation species.

14. The battery of claim 13, wherein the cation species are selected from the group consisting of Group 1 element ions, Group II element ions and ammonium ions.

15. The battery of claim 13, wherein a ratio between the amount of a first cation species of the catholyte and a second cation species is adjusted to maximize the amount of the iron-containing anion when the catholyte is at a temperature less than 50°

C.

16. The battery of claim 13, wherein the iron-containing anion includes a ferrocyanide/ferricyanide redox couple anion.

17. The battery of claim 16, wherein the amount of the ferrocyanide/ferricyanide redox couple anion present in the catholyte is maximized by manipulating a common ion effect between the cation species of the catholyte.

18. The battery of claim 13, wherein the battery is capable of accepting an electrical charge between 1.87 V and 2.1 V.

19-20. -20. (canceled)