CABLE HANDLING SYSTEM

• US 20130257373A1
• Filed: 03/12/2013
• Published: 10/03/2013
• Est. Priority Date: 03/12/2012
• Status: Abandoned Application

• Current Assignee: John M. Mallon IV, Norman B. Holden
• Original Assignee: John M. Mallon IV
• Inventors: Mallon, John M. IV, Holden, Norman B.
• Application Number:
  US13/796,130
• Publication Number:
  US 20130257373A1
• Time in Patent Office: Days
• US Class Current: 320/109
• CPC Class Codes: B60L 53/18 Cables specially adapted for charging electric vehicles
• CPC Class Codes: B60L 53/31 Charging columns specially adapted for electric vehicles
• CPC Class Codes: F16L 3/16 with special provision allowing movement of the pipe F16L3/01 takes precedence; supporting pipes or cables inside other pipes or sleeves F16L7/00
• CPC Class Codes: H02G 11/00 Arrangements of electric cables or lines between relatively-movable parts
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

A cable handler device has an elongated arm pivotally attached to a base, such that the arm is adapted to move in proximity to a charge receptacle, and a cable secured to the arm, the cable having a charge connector adapted to engage the charge receptacle. The cable has a fixed portion secured substantially parallel to the elongated arm and a free portion extending from a distal end of the elongated arm, and the charge connector is disposed suspended at an end of the free portion. A cantilever support maintains the elongated arm biased in an upward position, such that the cantilever support reduces external force needed to pivot the arm and a range of the pivot of the elongated arm disposes the charge connector above ground level such that the free portion avoids ground contact during engagement of the charge connector and charge receptacle.

Claims

1. A cable handler device comprising:

an elongated arm pivotally attached to a base, the arm adapted to dispose a distal end vertically in response to the pivot;

a cable secured to the arm, the cable having an interface, the cable having a fixed portion secured substantially parallel to the elongated arm and a free portion extending from the distal end of the elongated arm, the interface disposed on the free portion; and

a cantilever support between the arm and the base for supporting the elongated arm, the cantilever support reducing external force needed to pivot the arm, the cable adapted for communicative transfer via the interface.

2. The device of claim 1 wherein the cantilever support offsets a weight of the elongated arm and the cable for at least partially reducing an external force for pivoting the elongated arm.

3. The device of claim 2 wherein the cantilever support includes a counterbalance for exerting a force slightly greater than the weight of the elongated arm and charge cable such that a slight upward bias is maintained in the elongated arm.

4. The device of claim 3 wherein the cantilever support is adapted to return the elongated arm to a rest position when the coupling is not engaged, the rest position suspending the free portion above ground level.

5. The device of claim 2 further comprising a drive mechanism, the cantilever support responsive to the drive mechanism for motive force through a pivot range, the drive mechanism responsive to a control signal for disposing the elongated arm through the pivot range.

6. The device of claim 5 further comprising a retention mechanism on the elongated arm, the retention mechanism supporting the elongated arm in a fixed position.

7. The device of claim 2 further comprising a retention mechanism on the elongated arm, the retention mechanism supporting the elongated arm at a fixed position in equilibrium against the upward bias such that the coupling experiences no upward force from the upward bias.

8. The device of claim 7 wherein the fixed position mitigates cable tension resulting from pivoting force of the elongated arm on the cable.

9. The device of claim 7 wherein the fixed position is defined by predetermined points for stationary equilibrium such that the interface experiences no bias from the elongated arm.

10. The device of claim 6 wherein the equilibrium disposes the interface in communication with a receptacle for transfer such that the elongated arm remains fixed for maintaining operational and nondestructive communication of the interface with the receptacle.

11. The device of claim 3 wherein the upward bias permits operational and nondestructive communication of the interface with the receptacle.

12. The device of claim 10 wherein the drive mechanism and retention mechanism are responsive to a completion signal, the completion signal indicative of completion of the communicative transfer, further comprising:

disengaging the retention mechanism for allowing the drive mechanism to retract the elongated arm to the rest position; and

disengaging the interface from coupling with the receptacle.

13. The device of claim 1 wherein the interface is a charge coupling adapted for electrical communication with a receptacle responsive to the charge connector for transfer with an electric vehicle, and the cable is a charge cable adapted for electrical conduction.

14. The device of claim 13 wherein the charge coupling is operable for multi-way transfer between battery supporting a vehicle propulsion mechanism and a grid interconnection responsive to excess charge from the battery.

15. The device of claim 13 wherein the free portion is sufficiently limited in length such that ground contact is avoided when the elongated arm is disposed to a maximum lowered position, such that the free portion remains suspended throughout a range of the pivot.

16. The device of claim 15 wherein the cantilever support is further operable for:

deploying the elongated arm in response to a control signal, deployment operable to pivot the elongated arm to a pre determined lowered position; and

returning the elongated arm to an undeployed rest position at an upper end of the pivot range.

17. The device of claim 13 further comprising an automatic retraction mechanism, operable to:

detect completion of a charging operation resulting from the transfer with the electric vehicle; and

disengage, in response to the detecting completion, the charge coupling from the receptacle.

18. The device of claim 16 wherein the base is further operable to, following return to the undeployed rest position, secure the charge coupling to a fixed position by remote engagement.

19. The device of claim 1 further comprising a rotational coupling between the cantilever support and the base, the rotational coupling adapted for disposing the arm through a horizontal arc defined by the extended distal end for disposing the interface into coupling for communicative transfer.

20. The device of claim 13 further comprising:

a base proximate to a plurality of parking spaces; and

a rotational coupling adapted to dispose the elongated arm for engaging the charge connector with a receptacle on an EV in each of the plurality of parking spaces, the elongated arm further operable to maintain the cable substantially overhead for each of the plurality of parking spaces.

21. The device of claim 1 wherein the cantilever support is adapted to maintain the elongated arm disposed substantially overhead of passersby through a range of pivot of the elongated arm.

22. The device of claim 2 wherein the cantilever support offsets the weight of the elongated arm using at least one of a counterweight, gas cylinder or spring for exerting upward force against a weight of the elongated arm and the cable.

23. The device of claim 7 wherein the retention mechanism is operable for disposing the elongated arm in a fixed position using at least one of a counterweight, ratchet, friction plate, magnetic brake or detent.

24. The device of claim 2 wherein an upward bias of the cantilever support disposes the interface in communication with a receptacle for transfer such that the elongated arm remains fixed for maintaining operational and nondestructive communication of the interface with the receptacle.

25. The device of claim 5 wherein the motive force is provided by at least one of a fluidic pressure, pneumatic, hydraulic, belt drive, worm drive, rack-and-pinion, ball screw, gear box, gear drive, magnetic actuator, linear actuator, or electric motor.

26. The device of claim 25 wherein the cantilever support further comprises a retention mechanism, the retention mechanism operable to suppress the motive force and secure the elongated arm and the interface in communication with a receptacle for transfer such that the elongated arm remains fixed for maintaining operational and nondestructive communication of the interface with the receptacle.

27. The device of claim 1 wherein the cable is a conduit for fluidic transfer from a dispensing station, the conduit withstanding pressure of the fluidic transfer and the receptacle configured to engage the coupling for pressure driven transfer of the fluid.

28. The device of claim 1 wherein a range of the pivot of the elongated arm disposes the coupling substantially above ground level such that the free portion avoids ground contact during engagement of the coupling and the receptacle.

29. The device of claim 1 further comprising an articulated coupling on the elongated arm, the articulated coupling for disposing the coupling to the receptacle such that the free portion remains substantially suspended between the elongated arm and the receptacle.

30. The device of claim 1, further comprising a breakover coupling for maintaining rigid coupling until a predetermined level of excessive force is applied, and returning to the rigid coupled state upon cessation of the excessive force.

31. The device of claim 1, further comprising a breakaway attachment adapted to provide a predetermined point of detachment of the elongated arm, the point of detachment selectively severing at least a portion of the elongated arm upon excessive pressure, the selective severing including a clean disengagement of electrical conduction such that electrical terminals are unexposed.

32. A method for charging a battery of an electrical vehicle (EV), comprising:

disposing a vehicle proximate to a cable handler device, the vehicle having a charge receptacle responsive to the cable handler device, the cable handler device having a work envelope defined by a pivot range and a rotation arc of an elongated arm extending from the cable handler device;

pivoting the elongated arm to dispose the charge connecter adjacent the charge receptacle, the pivoting disposing the charge cable above ground level; and

engaging the charge connector to the charge receptacle for electrical communication between the cable handler device and the EV.

33. A charging station for an electric vehicle comprising:

an elongated arm pivotally attached to a base, the arm adapted to move in proximity to a charge receptacle for electric communication with the electric vehicle;

a charge connector at a distal end of a charge cable suspended from the elongated arm, the charge connector adapted to engage the charge receptacle; and

a cantilever support for exerting a force slightly greater than the weight of the elongated arm and charge cable such that a slight upward bias is maintained in the elongated arm.