SYSTEM AND METHOD FOR MODULAR PHOTOVOLTAIC POWER

• US 20130269181A1
• Filed: 04/05/2013
• Published: 10/17/2013
• Est. Priority Date: 04/05/2012
• Status: Abandoned Application

• Current Assignee: Norwich Technologies, Inc.
• Original Assignee: Norwich Technologies, Inc.
• Inventors: Stettenheim, Joel, McBride, Troy, Brambles, Oliver, Snyder, Scott
• Application Number:
  US13/857,938
• Publication Number:
  US 20130269181A1
• Time in Patent Office: Days
• US Class Current: 29/825
• CPC Class Codes: H01L 31/048 Encapsulation of modules
• CPC Class Codes: H02S 20/23 specially adapted for roof structures
• CPC Class Codes: H02S 40/00 Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
• CPC Class Codes: H02S 40/34 comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
• CPC Class Codes: Y02B 10/10 Photovoltaic [PV]
• CPC Class Codes: Y02E 10/50 Photovoltaic [PV] energy
• CPC Class Codes: Y02P 80/20 using renewable energy
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing

Abstract

A prefabricated array of photovoltaic modules mechanically assembled to a frame and pre-wired at an assembly location such as a factory and is transported to an installation location. The prefabricated array is wired so that a connection to a load, such as a home or an AC power delivery system can be accomplished by connecting a single connector to the load. The prefabricated array can be conveniently set up at the installation site using a lifting point attached to the array, for example at the frame. The time required to perform the installation and make the necessary electrical connections to make the array operable when illuminated can be as short as one hour.

Claims

1. A method of installing a prefabricated array of photovoltaic modules, comprising the steps of:

providing at an installation location a prefabricated array of photovoltaic modules, said prefabricated array of photovoltaic modules having a frame with a plurality of photovoltaic modules mechanically connected to said frame, each of said plurality of photovoltaic modules comprising one or more photovoltaic solar cells, each of said plurality of photovoltaic modules configured to generate at least 50 Watts of electrical power under an illumination level of 1 kiloWatt per square meter, said prefabricated array of photovoltaic modules having an electrical connector mechanically connected to said frame and configured to provide electrical power output terminals, said prefabricated array of photovoltaic modules configured to be transported from a first location different from said installation location, with an electrical connection to said prefabricated array of photovoltaic modules to be made at said installation location by way of said electrical connector;

disposing said prefabricated array of photovoltaic modules in a working orientation at said installation location; and

making an electrical connection between said prefabricated array of photovoltaic modules and an electrical load by way of said electrical connector, thereby making said prefabricated array of photovoltaic modules electrically operational when said prefabricated array of photovoltaic modules is illuminated.

2. The method of installing a prefabricated array of photovoltaic modules of claim 1, wherein said steps of disposing said prefabricated array of photovoltaic modules in a working orientation and making an electrical connection between said prefabricated array of photovoltaic modules and an electrical load by way of said electrical connector so as to make said prefabricated array of photovoltaic modules electrically operational when said prefabricated array of photovoltaic modules is illuminated are completed in a period of eight hours or less, measured from a time when said prefabricated array of photovoltaic modules first arrives at said installation location.

3. The method of installing a prefabricated array of photovoltaic modules of claim 2, wherein said period is four hours or less, measured from a time when said prefabricated array of photovoltaic modules first arrives at said installation location.

4. The method of installing a prefabricated array of photovoltaic modules of claim 2, wherein said period is two hours or less, measured from a time when said prefabricated array of photovoltaic modules first arrives at said installation location.

5. The method of installing a prefabricated array of photovoltaic modules of claim 2, wherein said period is one hour or less, measured from a time when said prefabricated array of photovoltaic modules first arrives at said installation location.

6. The method of installing a prefabricated array of photovoltaic modules of claim 1, further comprising the step of lifting said prefabricated array of photovoltaic modules by way of a lifting point mechanically connected to said frame.

7. The method of installing a prefabricated array of photovoltaic modules of claim 6, wherein said lifting point mechanically connected to said frame is configured to allow said prefabricated array of photovoltaic modules to be lifted by a mechanical lifting apparatus.

8. The method of installing a prefabricated array of photovoltaic modules of claim 1, further comprising the step of securely attaching said prefabricated array of photovoltaic modules to said installation location using an attachment point mechanically connected to said frame.

9. The method of installing a prefabricated array of photovoltaic modules of claim 8, wherein said attachment point mechanically connected to said frame is mechanically connected to a corresponding attachment point installed at said installation location.

10. The method of installing a prefabricated array of photovoltaic modules of claim 9, wherein said attachment point mechanically connected to said frame is mechanically connected to said corresponding attachment point in a readily detachable fashion.

11. The method of installing a prefabricated array of photovoltaic modules of claim 1, further comprising the step of installing an inverter between said prefabricated array of photovoltaic modules and said electrical load.

12. The method of installing a prefabricated array of photovoltaic modules of claim 1, wherein said prefabricated array of photovoltaic modules further comprises a mechanical counterweight configured to counterbalance a mass of said prefabricated array of photovoltaic modules.

13. The method of installing a prefabricated array of photovoltaic modules of claim 12, wherein said prefabricated array of photovoltaic modules is installed at a ridge of a peaked roof.

14. The method of installing a prefabricated array of photovoltaic modules of claim 1, wherein said prefabricated array of photovoltaic modules further comprises a removable exoskeleton configured to stabilize said prefabricated array of photovoltaic modules during a time when said prefabricated array of photovoltaic modules is moved to said installation location.

15. The method of installing a prefabricated array of photovoltaic modules of claim 1, wherein said prefabricated array of photovoltaic modules is configured to provide 1 kiloWatt or more of electrical power under an illumination level of 1 kiloWatt per square meter.

16. The method of installing a prefabricated array of photovoltaic modules of claim 1, wherein an illuminable area of said prefabricated array of photovoltaic modules is at least 64 square feet.

17. The method of installing a prefabricated array of photovoltaic modules of claim 1, wherein at least one module of said plurality of photovoltaic modules has at least one of a ground terminal in electrical contact with said ground terminal of said frame by way of a ground terminal of a second module of said plurality of photovoltaic modules, a first electrical power terminal in electrical contact with said first electrical power terminal of said frame by way of a first electrical power terminal of a second module of said plurality of photovoltaic modules, and a second electrical power terminal in electrical contact with said second electrical power terminal of said frame by way of a second electrical power terminal of a second module of said plurality of photovoltaic modules.

18. The method of installing a prefabricated array of photovoltaic modules of claim 1, wherein at least one module of said plurality of photovoltaic modules has at least one of a ground terminal in electrical contact with said ground terminal of said frame by way of an electrical connection provided by a first intermediate electrical device, a first electrical power terminal in electrical contact with said first electrical power terminal of said frame by way of an electrical connection provided by a second intermediate electrical device, and a second electrical power terminal in electrical contact with said second electrical power terminal of said frame by way of an electrical connection provided by a third intermediate electrical device.

19. The prefabricated array of photovoltaic modules of claim 18, wherein at least two of said first intermediate electrical device, said second intermediate electrical device, and said third intermediate electrical device are the same.

20. The method of installing a prefabricated array of photovoltaic modules of claim 1, wherein said prefabricated array of photovoltaic modules includes a power inverter integrated with said prefabricated array of photovoltaic modules.

21. The method of installing a prefabricated array of photovoltaic modules of claim 1, wherein each of said prefabricated array of photovoltaic modules includes a power inverter integrated therewith.

22. The method of installing a prefabricated array of photovoltaic modules of claim 1, wherein said electrical connector is a disconnectable connector.