Back Contact Work Function Modification for Increasing CZTSSe Thin Film Photovoltaic Efficiency

• US 20130269764A1
• Filed: 04/12/2012
• Published: 10/17/2013
• Est. Priority Date: 04/12/2012
• Status: Abandoned Application

• Current Assignee: International Business Machines Corporation
• Original Assignee: International Business Machines Corporation
• Inventors: Barkhouse, David Aaron Randolph, Gunawan, Oki, Haight, Richard Alan, Gokmen, Tayfun
• Application Number:
  US13/445,406
• Publication Number:
  US 20130269764A1
• Time in Patent Office: Days
• US Class Current: 136/256
• CPC Class Codes: H01L 31/022425 for solar cells
• CPC Class Codes: H01L 31/0326 comprising AIBIICIVDVI kesterite compounds, e.g. Cu2ZnSnSe4, Cu2ZnSnS4
• CPC Class Codes: Y02E 10/50 Photovoltaic [PV] energy

Abstract

Techniques for increasing conversion efficiency of thin film photovoltaic devices through back contact work function modification are provided. In one aspect, a photovoltaic device is provided having a substrate; a back contact on the substrate, wherein at least a portion of the back contact has a work function of greater than about 4.5 electron volts; an absorber layer on a side of the back contact opposite the substrate; a buffer layer on a side of the absorber layer opposite the back contact; and a top electrode on a side of the buffer layer opposite the absorber layer. The absorber layer preferably has thickness that is less than a depletion width+an accumulation width+a carrier diffusion length.

Claims

1. A photovoltaic device, comprising:

a substrate;

a back contact on the substrate, wherein at least a portion of the back contact has a work function of greater than about 4.5 electron volts;

an absorber layer on a side of the back contact opposite the substrate;

a buffer layer on a side of the absorber layer opposite the back contact; and

a top electrode on a side of the buffer layer opposite the absorber layer.

2. The photovoltaic device of claim 1, wherein the at least a portion of the back contact has a work function of greater than about 5.0 electron volts.

3. The photovoltaic device of claim 1, wherein the at least a portion of the back contact has a work function of from about 5.0 electron volts to about 6.0 electron volts.

4. The photovoltaic device of claim 1, wherein the substrate comprises a glass, plastic, ceramic or a metal foil substrate.

5. The photovoltaic device of claim 1, wherein the back contact has a thickness of from about 0.1 nm to about 1,000 nm.

6. The photovoltaic device of claim 1, wherein the back contact comprises a material selected from the group consisting of Pt, Au, V(S/Se), Ta(S/Se), Nb(S/Se), Sn(S/Se), W(S/Se), Zr(S/Se), Ti(S/Se), Hf(S/Se), Ga(S/Se), In(S/Se) and Al(S/Se).

7. The photovoltaic device of claim 1, wherein the absorber layer comprises a p-type semiconducting material.

8. The photovoltaic device of claim 1, wherein the absorber layer comprises a chalcogenide material containing Cu, Zn, Sn and at least one of S and Se.

9. The photovoltaic device of claim 1, wherein the absorber layer has thickness that is less than a depletion width+an accumulation width+a carrier diffusion length.

10. The photovoltaic device of claim 1, wherein the buffer layer has a thickness of from about 1 nm to about 1,000 nm.

11. The photovoltaic device of claim 1, wherein the buffer layer comprises an n-type semiconducting material.

12. The photovoltaic device of claim 1, wherein the buffer layer comprises a semiconducting material selected from the group consisting of zinc sulfide (ZnS), cadmium sulfide (CdS), indium sulfide (InS), oxides thereof and/or selenides thereof.

13. The photovoltaic device of claim 1, wherein the top electrode comprises a transparent conductive material selected from the group consisting of doped zinc oxide (ZnO), indium-tin-oxide (ITO), doped tin oxide and carbon nanotubes.

14. A method of fabricating a photovoltaic device, comprising the steps of:

providing a substrate;

forming a back contact on the substrate,

forming an absorber layer on a side of the back contact opposite the substrate;

forming a buffer layer on a side of the absorber layer opposite the back contact; and

forming a top electrode on a side of the buffer layer opposite the absorber layer, wherein at least a portion of the back contact has a work function of greater than about 4.5 electron volts.

15. The method of claim 14, wherein at least a portion of the back contact has a work function of greater than about 5.0 electron volts.

16. The method of claim 14, wherein at least a portion of the back contact has a work function of from about 5.0 electron volts to about 6.0 electron volts.

17. The method of claim 14, wherein the back contact is formed on the substrate using evaporation or an electroplating process.

18. The method of claim 14, further comprising the step of pre-selenizing or pre-sulfurizing the back contact.

19. The method of claim 18, wherein the step of pre-selenizing or pre-sulfurizing the back contact comprises the step of:

heating the back contact in the presence of a selenium-containing vapor or a sulfur-containing vapor at a temperature of from about 400°

C. to about 700°

C., for a duration of from 30 seconds to about 1 hour.

20. The method of claim 14, wherein the absorber layer is formed on the back contact using a solution-based deposition process.

21. The method of claim 14, wherein the absorber layer is formed on the back contact, with the absorber layer having thickness that is less than a depletion width+minority carrier diffusion length+accumulation width.

22. The method of claim 14, wherein the buffer layer is formed on the absorber layer using vacuum evaporation, chemical bath deposition, electrochemical deposition, atomic layer deposition, successive ionic layer absorption and reaction (SILAR), chemical vapor deposition, sputtering, spin coating, doctor blading or physical vapor deposition.

23. The method of claim 14, wherein the back contact comprises a material selected from the group consisting of Pt, Au, V(S/Se), Ta(S/Se), Nb(S/Se), Sn(S/Se), W(S/Se), Zr(S/Se), Ti(S/Se), Hf(S/Se), Ga(S/Se), In(S/Se) and Al(S/Se).

24. A photovoltaic device, comprising:

a substrate;

a back contact on the substrate, wherein at least a portion of the back contact has a work function of greater than about 4.5 electron volts;

an absorber layer on a side of the back contact opposite the substrate, wherein the absorber layer has thickness that is less than a depletion width+an accumulation width+a carrier diffusion length;

a buffer layer on a side of the absorber layer opposite the back contact; and

a top electrode on a side of the buffer layer opposite the absorber layer.