PATIENT SPECIFIC SURGICAL GUIDE

• US 20130274778A1
• Filed: 04/16/2013
• Published: 10/17/2013
• Est. Priority Date: 04/16/2012
• Status: Abandoned Application

• Current Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Orthosoft Inc. (Zimmer Biomet Holdings, Inc.)
• Inventors: COUTURE, Pierre, MERCIER, Laurence, AMIOT, Louis-Philippe
• Application Number:
  US13/863,678
• Publication Number:
  US 20130274778A1
• Time in Patent Office: Days
• US Class Current: 606/172
• CPC Class Codes: A61B 10/02 Instruments for taking cell samples or for biopsy A61B10/0038 and A61B10/0045 take precedence; needle locating or guiding means A61B17/3403; samplers for enzymology or microbiology C12M1/26; sampling or preparing biological specimens G01N33/48
• CPC Class Codes: A61B 17/1739 specially adapted for particular parts of the body
• CPC Class Codes: A61B 2034/108 Computer aided selection or customisation of medical implants or cutting guides
• CPC Class Codes: A61B 34/10 Computer-aided planning, simulation or modelling of surgical operations
• CPC Class Codes: A61B 90/11 with guides for needles or instruments, e.g. arcuate slides or ball joints
• CPC Class Codes: B33Y 80/00 Products made by additive manufacturing

Abstract

A patient specific instrument (PSI) surgical guide and method for producing same is described. The method includes: obtaining imagery of at least a portion of a patient, and determining one or more surgical targets in the tissue; planning at least a trajectory of the surgical procedure based on a determined surgical target within the tissue; performing segmentation of the imagery; creating a three-dimensional model of the PSI surgical guide, the PSI surgical guide being customized in size and shape and configured to fit on the specific patient. The PSI surgical guide is then produced to correspond to the modeled PSI surgical guide. The PSI surgical guide has a guide element positioned and oriented to guide a surgical implement along the planned trajectory toward the determined surgical target in the tissue.

Claims

1. A method of producing a patient specific surgical guide helmet for guiding a cranial surgical procedure adapted to be performed on the head of a patient, comprising the steps of:

a) obtaining imagery of at least a portion of the head of the patient, and determining one or more surgical targets in at least one of the brain tissue, the cranium bone and the scalp;

b) planning at least a trajectory of the surgical procedure based on the determined surgical target;

c) performing segmentation of said imagery;

d) creating a three-dimensional model of the patient specific surgical guide helmet using the results of steps a), b) and c), the patient specific surgical guide helmet being customized in size and shape and configured to fit on the scalp of the specific patient, the patient specific surgical guide helmet having at least one guide element incorporated therewith, the guide element being positioned and oriented to guide a surgical implement along the planned trajectory toward the determined surgical target; and

e) producing the patient specific surgical guide helmet to correspond to the modeled patient specific surgical guide helmet of step d).

2. The method of claim 1, wherein step a) further comprising obtaining imagery of one or more of brain tissue, cranium bone and scalp of the head.

3. The method of claim 2, wherein step c) further comprises performing segmentation of at least the imagery of the scalp upon which the patient specific surgical guide helmet will sit.

4. The method of claim 3, further comprising performing segmentation of the imagery of the brain tissue.

5. The method of claim 1, wherein step d) further comprises creating the guide element of the patient specific surgical guide helmet to have at least one aperture providing access to the cranium at a planned entry point in the scalp and cranium for the surgical procedure, and the guide element defining an axis extending fully therethrough which corresponds to the planned trajectory.

6. The method of claim 5, further comprising forming the guide element to include a guide tube extending radially outwardly from said aperture and defining said axis centrally therein, the guide tube guiding the surgical implement therethrough along the planned trajectory.

7. The method of claim 1, wherein step d) further comprises forming the patient specific surgical guide helmet with a head-covering portion having a sagittal C-shape component extending in the sagittal plane and two transversely extending side wing components extending from the sagittal C-shape component in the medial-lateral plane.

8. The method of claim 1, wherein step b) further comprises planning an end point of the surgical procedure at the determined surgical target.

9. The method of claim 1, further comprising providing the patient specific surgical guide helmet with at least one trackable element thereon, the trackable element being operable for communication with a computer assisted surgery guidance system.

10. A patient specific surgical guide helmet for guiding a cranial surgical procedure to be performed on the head of a patient, comprising:

a head-covering portion customized in size and shape to fit directly onto at least a portion of the head of the specific patient, the head-covering portion including at least a first component extending in the sagittal plane and at least a second component extending in the medial-lateral plane, such as to secure the head-covering portion to the head; and

at least one guide element integrated into the head-covering portion, the guide element being positioned and oriented to guide a surgical implement along a planned trajectory to reach a predetermined surgical target of the cranial surgical procedure.

11. The patient specific surgical guide helmet of claim 10, wherein the head-covering portion forms a cross-shape and includes a sagittal C-shape component extending in the sagittal plane and transversely extending side wing components extending from the sagittal C-shape component in the medial-lateral plane.

12. The patient specific surgical guide helmet of claim 10, wherein the guide element includes at least one aperture providing access to the scalp and/or cranium and defining a planned entry point therein for the surgical procedure, and the guide element defining an axis extending fully therethrough in alignment with the aperture, the axis corresponding to the planned trajectory.

13. The patient specific surgical guide helmet of claim 12, wherein the guide element includes a guide tube extending radially outwardly from said aperture and defining said axis centrally therein, the guide tube guiding the surgical implement therethrough along the planned trajectory.

14. The patient specific surgical guide helmet of claim 13, wherein the guide element includes a depth gauge provided within the guide tube, the depth gauge measuring and controlling depth of the surgical implement inserted through the guide tube.

15. The patient specific surgical guide helmet of claim 14, wherein the depth gauge comprises a hollow tube which slidingly fits within the surrounding guide tube and which includes visual depth markings on an outer surface thereof.

16. The patient specific surgical guide helmet of claim 10, wherein the patient specific surgical guide helmet with at least one trackable element thereon, the trackable element being operable for communication with a computer assisted surgery guidance system.

17. The patient specific surgical guide helmet of claim 16, wherein the trackable element is an electronic micro-electromechanical sensor (MEMS) operable to determine and provide at least orientation data of the patient specific surgical guide helmet to the computer assisted surgery guidance system.

18. A system for creating the patient specific surgical guide helmet of claim 10, the system comprising:

a surgical guide helmet generator for producing a surgical guide helmet model for positioning on the head of a patient;

a geometry identifier for identifying a helmet geometry; and

a patient specific instrument model generator receiving input from the geometry identifier to create a model of the patient-specific instrument from said helmet model, the patient specific instrument formed based on said patient specific instrument model being configured specifically for the head of the patient and adapted to be received thereon to guide said cranial surgery.

19. A method of performing a cranial surgical procedure on the head of a patient, comprising the steps of:

imaging at least a selected portion of the head of the patient and determining one or more surgical targets in at least brain tissue of the patient;

planning at least one of a trajectory, cranium entry point and end point of the surgical procedure based on the determined surgical targets;

forming a patient specific surgical guide helmet customized to the head of the specific patient based on said imaging and said planned surgical procedure, the patient specific surgical guide helmet having at least one guide element which guides a surgical implement during the cranial surgical procedure along the planned trajectory, the guide element being positioned and oriented such that an axis thereof corresponds to the planned trajectory;

securing the patient specific surgical guide helmet onto the head of the patient; and

performing the cranial surgical procedure using the guide element of the patient specific surgical guide helmet to guide the surgical implement along said axis through said planned trajectory to the determined surgical target in the brain tissue of the patient.

20. The method of claim 19, wherein the step of forming the patient specific surgical guide helmet includes:

obtaining the imagery of the head of the patient;

performing a segmentation of the imagery of said selected portion of the head of the patient;

modeling the patient specific surgical guide helmet to fit on the head of the specific patient based on said imagery; and

producing the patient specific surgical guide helmet which corresponds to the modeled patient specific surgical guide helmet.

21. The method of claim 19, wherein the step of forming the patient specific surgical guide helmet further includes forming the guide element as a guide tube having an aperture at a proximal end which provides access to the head and which defines said axis therethrough along which the surgical implement is guided, the guide tube being positioned and oriented such that the axis corresponds to the planned trajectory and the aperture defines an entry point for the surgical procedure.

22. The method of claim 19, wherein the patient specific surgical guide helmet includes at least one trackable element thereon which operable for communication with a computer assisted surgery guidance system to provide at least orientation data thereto, the method further comprising tracking at least one of position and orientation of the patient specific surgical guide helmet using the computer assisted surgery guidance system.

23. A method of performing a surgical procedure involving injecting or removing material from a target location in tissue of a patient, the method comprising the steps of:

imaging at least said tissue of the patient to generate a virtual model of the tissue, and determining one or more target locations within the virtual model of the tissue;

forming a patient specific surgical guide, customized to fit on the specific patient over a site comprising the tissue and for guiding a surgical implement used to perform the surgical procedure, by;

obtaining the imagery of the tissue of the patient;

planning at least one of a trajectory and end point of the surgical procedure based on the determined target location;

performing a segmentation of the virtual model of the tissue;

modeling the patient specific surgical guide to fit on the patient and having at least one guide element incorporated therein, the guide element including at least one aperture providing access to the tissue and defining an entry point for the surgical implement, the guide element being positioned and oriented to guide the surgical implement along the planned trajectory to the determined target location; and

creating the patient specific surgical guide which corresponds to the modeled patient specific surgical guide;

securing the patient specific surgical guide onto the patient; and

performing the surgical procedure using the patient specific surgical guide to guide the surgical implement to the determined target location in the tissue of the patient, including performing at least one of an injection of material into the target location and a removal of tissue from the target location.

24. A patient specific surgical guide for guiding a surgical procedure to be performed at a predetermined target location in tissue of a patient, comprising:

a patient-specific base portion customized in size and shape to fit directly onto a body part the specific patient, over a site comprising said tissue; and

at least one guide element integrated into the base portion, the guide element being positioned and oriented to guide a surgical implement along a planned trajectory to reach the predetermined target location within the tissue, the guide element including at least one aperture providing access to the body part and defining an entry point for the surgical procedure, and the guide element including a guide tube extending outwardly from the aperture and defining an axis centrally therein which extends through the guide tube in alignment with the aperture, the axis corresponding to the planned trajectory.