POWER CONVERTER AND METHOD OF CONTROLLING THE SAME

• US 20130314949A1
• Filed: 09/14/2012
• Published: 11/28/2013
• Est. Priority Date: 05/25/2012
• Status: Abandoned Application

• Current Assignee: Delta Electronics Incorporated
• Original Assignee: Delta Electronics Incorporated
• Inventors: CHI, Tse-Hua, CHIANG, Chung-Hsi
• Application Number:
  US13/619,827
• Publication Number:
  US 20130314949A1
• Time in Patent Office: Days
• US Class Current: 363/17
• CPC Class Codes: H02M 1/32 Means for protecting converters other than automatic disconnection
• CPC Class Codes: H02M 7/4815 Resonant converters H02M7/4811 and H02M7/4826 take precedence
• CPC Class Codes: H02M 7/53871 with automatic control of output voltage or current
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A power converter includes a full-bridge switching circuit, a resonant circuit, a transformer, an over-voltage protection unit, a PWM control unit, a trigging control unit, and a driving unit. The over-voltage protection unit detects an output voltage of the power converter to produce an output voltage signal. The PWM control unit produces PWM signals. The trigging control unit receives the output voltage signal and the PWM signals to produce a trigging control signal. When an over-voltage output is detected by the over-voltage protection unit, the trigging control unit outputs the low-level trigging control signal to disable the driving unit at the end of duty cycle of the PWM signals.

Claims

1. A power converter comprising:

a full-bridge switching circuit configured for converting a DC input voltage into a square wave voltage;

a resonant circuit electrically connected to the full-bridge switching circuit to receive the square wave voltage and configured to convert the square wave voltage into a resonant voltage;

a transformer having an input side and an output side;

the input side electrically connected to the resonant circuit to receive the resonant voltage;

an over-voltage protection unit electrically connected to the output side to detect an output voltage outputted from the output side and configured to produce an output voltage signal;

a PWM control unit configured for producing PWM signals;

a trigging control unit receiving the output voltage signal and the PWM signals and configured for producing a trigging control signal; and

a driving unit receiving the trigging control signal and the PWM signals and configured to turn on or turn off the full-bridge switching circuit according to the trigging control signal and the PWM signals;

wherein the trigging control unit outputs a low-level trigging control signal to disable the driving unit at an end of duty cycle of a corresponding PWM signal when an over-voltage output is detected by the over-voltage protection unit.

2. The power converter in claim 1, wherein the trigging control unit outputs a high-level trigging control signal to enable the driving unit at an end of duty cycle of the corresponding PWM signal when a working-voltage output is detected by the over-voltage protection unit.

3. The power converter in claim 2, wherein the trigging control unit comprises:

a leading-edge triggered D-type flip-flop having a data input terminal, a clock input terminal, and at least one output terminal; and

a NOR gate having two input terminals and an output terminal;

the output terminal connected to the clock input terminal;

wherein the data input terminal receives the output voltage signal;

the two input terminals of the NOR gate receive the PWM signals, respectively.

4. The power converter in claim 3, wherein the leading-edge triggered D-type flip-flop outputs the low-level trigging control signal to disable the driving unit when the over-voltage output is detected and the PWM signals are both low-level.

5. The power converter in claim 3, wherein the leading-edge triggered D-type flip-flop outputs the high-level trigging control signal to enable the driving unit when the working-voltage output is detected and the PWM signals are both low-level.

6. The power converter in claim 1, wherein the output voltage signal is sent from the over-voltage protection unit to the trigging control unit via an optical coupling unit.

7. The power converter in claim 3, wherein the full-bridge switching circuit has two bridge legs composed of four power switches;

a dead time is provided between the power switches in the both bridge legs;

the leading-edge triggered D-type flip-flop outputs the low-level trigging control signal to disable the driving unit when the over-voltage output is detected and the dead time occurs.

8. The power converter in claim 3, wherein the full-bridge switching circuit has two bridge legs composed of four power switches;

a dead time is provided between the power switches in the both bridge legs;

the leading-edge triggered D-type flip-flop outputs the high-level trigging control signal to enable the driving unit when the working-voltage output is detected and the dead time occurs.

9. A method of controlling a power converter;

steps of the method comprising;

(a) providing a full-bridge switching circuit, a resonant circuit, and a transformer;

(b) providing an over-voltage protection unit to detect an output voltage of the power converter and produce an output voltage signal;

(c) providing a PWM control unit to produce PWM signals;

(d) providing a trigging control unit to receive the output voltage signal and the PWM signals and produce a trigging control signal;

(e) providing a driving unit to receive the trigging control signal and the PWM signals to turn on or turn off the full-bridge switching circuit; and

(f) outputting a low-level trigging control signal by the trigging control unit to disable the driving unit at an end of duty cycle of the corresponding PWM signal when an over-voltage output is detected by the over-voltage protection unit.

10. The method of controlling the power converter in claim 9, wherein after the step (f) further comprises:

(f) outputting a high-level trigging control signal by the trigging control unit to enable the driving unit at an end of duty cycle of the corresponding PWM signal when a working-voltage output is detected by the over-voltage protection unit.

11. The method of controlling the power converter in claim 10, wherein the trigging control unit comprises:

a leading-edge triggered D-type flip-flop having a data input terminal, a clock input terminal, and at least one output terminal; and

a NOR gate having two input terminals and an output terminal;

the output terminal connected to the clock input terminal;

wherein the data input terminal receives the output voltage signal;

the two input terminals of the NOR gate receive the PWM signals, respectively.

12. The method of controlling the power converter in claim 11, wherein the leading-edge triggered D-type flip-flop outputs the low-level trigging control signal to disable the driving unit when the over-voltage output is detected and the PWM signals are both low-level.

13. The method of controlling the power converter in claim 11, wherein the leading-edge triggered D-type flip-flop outputs the high-level trigging control signal to enable the driving unit when the working-voltage output is detected and the PWM signals are both low-level.

14. The method of controlling the power converter in claim 9, wherein the output voltage signal is sent from the over-voltage protection unit to the trigging control unit via an optical coupling unit.

15. The method of controlling the power converter in claim 11, wherein the full-bridge switching circuit has two bridge legs composed of four power switches;

a dead time is provided between the power switches in the both bridge legs;

the leading-edge triggered D-type flip-flop outputs the low-level trigging control signal to disable the driving unit when the over-voltage output is detected and the dead time occurs.

16. The method of controlling the power converter in claim 11, wherein the full-bridge switching circuit has two bridge legs composed of four power switches;

a dead time is provided between the power switches in the both bridge legs;

the leading-edge triggered D-type flip-flop outputs the high-level trigging control signal to enable the driving unit when the working-voltage output is detected and the dead time occurs.