MULTI-PORT SURGICAL ROBOTIC SYSTEM ARCHITECTURE

• US 20130325033A1
• Filed: 05/31/2013
• Published: 12/05/2013
• Est. Priority Date: 06/01/2012
• Status: Active Grant

• Current Assignee: Intuitive Surgical Operations, Inc. (Intuitive Surgical Holdings, LLC)
• Original Assignee: Intuitive Surgical Operations, Inc. (Intuitive Surgical Holdings, LLC)
• Inventors: Devengenzo, Roman L., Luke, Scott, Martin, David, Cooper, Thomas G., SCHENA, Bruce Michael, Brown, Thomas
• Granted Patent: US 9,358,074 B2
• Time in Patent Office: Days
• US Class Current: 606/130
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2034/304 including a freely orientable platform, e.g. so called 'Stewart platforms'
• CPC Class Codes: A61B 2090/506 using a parallelogram linkage, e.g. panthograph
• CPC Class Codes: A61B 34/30 Surgical robots
• CPC Class Codes: A61B 34/35 for telesurgery
• CPC Class Codes: A61B 34/37 Master-slave robots A61B34/35 takes precedence
• CPC Class Codes: A61B 90/50 Supports for surgical instruments, e.g. articulated arms
• CPC Class Codes: F16M 11/2035 in more than one direction

Abstract

A robotic surgery system includes an orienting platform, a support linkage movably supporting the orienting platform, a plurality of surgical instrument manipulators, and a plurality of set-up linkages. Each of the manipulators includes an instrument holder and is operable to rotate the instrument holder around a remote center of manipulation (RC). At least one of the manipulators includes a reorientation mechanism that when actuated moves the attached manipulator through a motion that maintains the associated RC in a fixed position.

Claims

1. A robotic surgery system comprising:

an orienting platform;

a support linkage movably supporting the orienting platform;

a plurality of manipulators;

each of the manipulators including an instrument holder;

each of the manipulators being configured to support an associated surgical instrument mounted to the instrument holder, insert the associated surgical instrument along an insertion axis into a patient through an associated remote center of manipulation (RC), rotate the instrument holder around a first manipulator axis that intersects the associated RC, and rotate the instrument holder around a second manipulator axis that intersects the associated RC, each of the first and second manipulator axes being transverse to the insertion axis, the second manipulator axis being transverse to the first manipulator axis; and

a plurality of set-up linkages, each of the set-up linkages coupling one of the manipulators to the orienting platform and operable to reposition the associated manipulator relative to the orienting platform and fixedly support the associated manipulator in a selected position relative to the orienting platform, each of the set-up linkages including a proximal link coupled to the orienting platform and a distal link coupled to the associated manipulator, at least one of the set-up linkages including a reorientation mechanism that when actuated moves the distal link relative to the proximal link through a motion that maintains the associated RC in a fixed position relative to the proximal link.

2. The robotic surgery system of claim 1, wherein the reorientation mechanism includes a tornado rotational joint and a tornado link having a tornado link proximal end coupled to the tornado rotational joint and a tornado link distal end coupled to the associated manipulator, actuation of the tornado rotational joint rotating the tornado link about a tornado axis that intersects the associated RC and that is not aligned with either of the first and second manipulator axes, the tornado link being configured to maintain the associated RC in a fixed position relative to the proximal link in response to actuation of the tornado rotational joint.

3. The robotic surgery system of claim 1, wherein at least one of the manipulators is mechanically constrained to maintain a fixed position of the associated RC relative to the distal link during the rotation of the instrument holder around the first manipulator axis and during the rotation of the instrument holder around the second manipulator axis.

4. The robotic surgery system of claim 3, wherein each of the manipulators is mechanically constrained to maintain a fixed position of the associated RC relative to the distal link during the rotation of the instrument holder around the first manipulator axis and during the rotation of the instrument holder around the second manipulator axis.

5. The robotic surgery system of claim 3, wherein at least one of the manipulators is mechanically configured to move the instrument holder in response to actuation of a first joint of the manipulator through a first motion that is mechanically limited to rotation around the first axis and to move the instrument holder in response to actuation of a second joint of the manipulator through a second motion that is mechanically limited to rotation around the second axis.

6. The robotic surgery system of claim 4, wherein each of the manipulators is mechanically configured to move the instrument holder in response to actuation of a first joint of the manipulator through a first motion that is mechanically limited to rotation around the first axis and to move the instrument holder in response to actuation of a second joint of the manipulator through a second motion that is mechanically limited to rotation around the second axis.

7. The robotic surgery system of claim 1, wherein the support linkage includes:

a mounting base;

a column slideably coupled with the mounting base and selectively positionable relative to the mounting base along a first support axis that is vertically oriented;

a boom base member rotationally coupled to the column through a shoulder joint operable to selectively orient the boom base member relative to the column member around a second support axis that is vertically oriented;

an extendable boom member slideably coupled with the boom base member through a boom joint operable to selectively position the extendable boom member relative to the boom base member along a third support axis that is horizontally oriented, the orienting platform being rotationally coupled to the extendable boom member.

8. A robotic surgery system comprising:

an orienting platform;

a support linkage movably supporting the orienting platform;

a plurality of manipulators;

each of the manipulators movably supporting an associated surgical instrument insertable into a patient; and

a plurality of set-up linkages, each of the set-up linkages coupling one of the manipulators to the orienting platform and operable to reposition the associated manipulator relative to the orienting platform and fixedly support the associated manipulator relative to the orienting platform, at least one of the set-up linkages including

a first link having a first link proximal end rotationally coupled to the orienting platform through a first set-up linkage joint operable to selectively orient the first link relative to the orienting platform around a first set-up linkage axis,

a second link slideably mounted to the first link through a second set-up linkage joint operable to selectively reposition the second link relative to the first link along a second set-up linkage axis that is horizontally oriented,

a third link slideably mounted to the second link through a third set-up linkage joint operable to selectively reposition the third link relative to the second link along a third set-up linkage axis that is vertically oriented, and

a fourth link rotationally coupled to the third link through a fourth set-up linkage joint operable to selectively orient the fourth link relative to the third link around a fourth set-up linkage axis that is vertically oriented, the associated manipulator being distal to and supported by the fourth link.

9. The robotic surgery system of claim 8, wherein each of the manipulators includes an instrument holder configured to support the associated surgical instrument, each of the manipulators being configured to insert the associated surgical instrument into the patient through an associated remote center of manipulation (RC), rotate the instrument holder around a first manipulator axis that intersects the associated RC, and rotate the instrument holder around a second manipulator axis that intersects the associated RC, the second manipulator axis being transverse to the first manipulator axis.

10. The robotic surgery system of claim 9, wherein at least one of the set-up linkages includes a reorientation mechanism coupled to the fourth link, actuation of the reorientation mechanism moving the associated manipulator relative to the fourth link through a motion that maintains the associated RC in a fixed position relative to the fourth link.

11. The robotic surgery system of claim 10, wherein the reorientation mechanism includes a tornado rotational joint and a tornado link having a tornado link proximal end coupled to the tornado rotational joint and a tornado link distal end coupled to the associated manipulator, actuation of the tornado rotational joint rotating the tornado link around a tornado axis that intersects the RC and that is not aligned with either of the first and second manipulator axes, the tornado link being configured to maintain the associated RC in a fixed position relative to the fourth link for all orientations of the tornado link around the tornado axis.

12. A modular manipulator support for use in a robotic surgery system, the system comprising a plurality of manipulators that include driven links and joints for moving an associated surgical instrument, the support comprising:

a movable floor-supported mounting base;

a column slideably coupled with the mounting base and selectively positionable relative to the mounting base along a first support axis that is vertically oriented;

a boom base member rotationally coupled to the column through a shoulder joint operable to selectively orient the boom base member relative to the column member around a second support axis that is vertically oriented;

an extendable boom member slideably coupled with the boom base member through a boom joint operable to selectively position the extendable boom member relative to the boom base member along a third support axis that is horizontally oriented;

an orienting platform rotationally coupled to the extendable boom member through a wrist joint operable to selectively orient the orienting platform relative to the extendable boom member around a fourth support axis that is vertically oriented; and

a plurality of set-up linkages, each of the set-up linkages coupling one of the manipulators to the orienting platform and operable to selectively position the associated manipulator relative to the orienting platform and fixedly support the associated manipulator relative to the orienting platform.

13. The modular manipulator support of claim 12, wherein angular rotation of the shoulder joint is limited to prevent exceeding a predetermined stability limit of the mounting base.

14. The modular manipulator support of claim 12, wherein at least one of the set-up linkages includes:

a first link having a first link proximal end rotationally coupled to the orienting platform through a first set-up linkage joint operable to selectively orient the first link relative to the orienting platform around a first set-up linkage axis,

a second link slideably mounted to the first link through a second set-up linkage joint operable to selectively reposition the second link relative to the first link along a second set-up linkage axis that is horizontally oriented,

a third link slideably mounted to the second link through a third set-up linkage joint operable to selectively reposition the third link relative to the second link along a third set-up linkage axis that is vertically oriented, and

a fourth link rotationally coupled to the third link through a fourth set-up linkage joint operable to selectively orient the fourth link relative to the third link around a fourth set-up linkage axis that is vertically oriented, the associated manipulator being distal to and supported by the fourth link.

15. The modular manipulator support of claim 12, wherein the first link is cantilevered from the first set-up linkage joint in a horizontal direction.

16. The modular manipulator support of claim 12, wherein at least one of the set-up linkages includes a reorientation mechanism coupled to and between the fourth link and the associated manipulator, actuation of the reorientation mechanism moving the associated manipulator relative to the fourth link through a motion that maintains an associated remote center of manipulation (RC) in a fixed position relative to the fourth link.

17. The modular manipulator support of claim 16, wherein the reorientation mechanism includes a tornado rotational joint and a tornado link having a tornado link proximal end coupled to the tornado rotational joint and a tornado link distal end coupled to the associated manipulator, actuation of the tornado rotational joint rotating the tornado link around a tornado axis that intersects the associated RC, the tornado link being configured to maintain the associated RC in a fixed position relative to the fourth link for all orientations of the tornado link around the tornado axis.

18. The modular manipulator support of claim 12, wherein each of the set-up linkages includes:

a first link having a first link proximal end rotationally coupled to the orienting platform through a first set-up linkage joint operable to selectively orient the first link relative to the orienting platform around a first set-up linkage axis,

a second link slideably mounted to the first link through a second set-up linkage joint operable to selectively reposition the second link relative to the first link along a second set-up linkage axis that is horizontally oriented,

a third link slideably mounted to the second link through a third set-up linkage joint operable to selectively reposition the third link relative to the second link along a third set-up linkage axis that is vertically oriented, and

a fourth link rotationally coupled to the third link through a fourth set-up linkage joint operable to selectively orient the fourth link relative to the third link around a fourth set-up linkage axis that is vertically oriented, the associated manipulator being distal to and supported by the fourth link.