HYBRID-TYPE CONSTRUCTION MACHINE

• US 20130325269A1
• Filed: 02/27/2012
• Published: 12/05/2013
• Est. Priority Date: 03/01/2011
• Status: Active Grant

• Current Assignee: Hitachi Construction Machinery Company Limited (Hitachi, Ltd.)
• Original Assignee: Hitachi Construction Machinery Company Limited (Hitachi, Ltd.)
• Inventors: Izumi, Shiho, Edamura, Manabu, Shibata, Kouichi, Ooki, Takatoshi, Sugiura, Manabu
• Granted Patent: US 8,825,316 B2
• Time in Patent Office: Days
• US Class Current: 701/50
• CPC Class Codes: E02F 9/128 Braking systems
• CPC Class Codes: E02F 9/2025 Particular purposes of control systems not otherwise provided for E02F3/16, E02F3/26, sub-groups of E02F3/43, E02F3/651, sub-groups of E02F3/84, E02F3/907, E02F5/145 take precedence
• CPC Class Codes: E02F 9/2091 Control of energy storage means for electrical energy, e.g. battery or capacitors energy recovery arrangements in hydraulic or pneumatic drives E02F9/2217
• CPC Class Codes: E02F 9/2095 Control of electric, electro-mechanical or mechanical equipment not otherwise provided for, e.g. ventilators, electro-driven fans control of hydraulic driven equipment E02F9/22
• CPC Class Codes: E02F 9/2217 with energy recovery arrangements, e.g. using accumulators, flywheels
• CPC Class Codes: H02P 29/024 Detecting a fault condition, e.g. short circuit, locked rotor, open circuit or loss of load
• CPC Class Codes: H02P 29/0241 the fault being an overvoltage
• CPC Class Codes: H02P 29/026 the fault being a power fluctuation

Abstract

A hybrid-type construction machine is provided which permits swing operation without a sense of awkwardness compared with conventional construction machines and which allows the amount of stored electricity in an electrical storage device to be controlled within an appropriate range of use in consideration of the service life of the electrical storage device without enlarging its capacity.

The hybrid-type construction machine includes an electric motor and a hydraulic motor for driving a swing structure, an electrical storage device, and a controller for controlling charging and discharging of the electrical storage device. The controller includes a storage unit which stores a discharge command region to be set in accordance with the swing speed of the swing structure with regard to the amount of stored electricity in the electrical storage device, and a computing unit which, if the amount of stored electricity in the electrical storage device reaches the discharge command region stored in the storage unit, computes an additional drive torque command value for increasing the amount of powering of the electric motor in accordance with the amount of stored electricity in the electrical storage device, the computing unit further outputting the additional drive torque command value to the electric motor to drive the swing structure.

Claims

1. A hybrid-type construction machine comprising an engine (22), a hydraulic pump (41) driven by said engine (22), a swing structure (20), an electric motor (25) and a hydraulic motor (27) for driving said swing structure (20), a swing control lever (72) operated by an operator to drive said swing structure (20), an electrical storage device (24) for storing electrical energy to be supplied to said electric motor (25), and a controller (80) to which is input a signal reflecting the amount and direction of operation of said swing control lever (72) and which controls charging and discharging of said electrical storage device (24);

wherein said controller (80) includes a storage unit which stores a discharge command region to be set in accordance with the swing speed of said swing structure (20) with regard to the amount of stored electricity in said electrical storage device (24), and

a computing unit which, if the amount of stored electricity in said electrical storage device (24) reaches said discharge command region stored in said storage unit, computes an additional drive torque command value for increasing the amount of powering of said electric motor (25) in accordance with the amount of stored electricity in said electrical storage device (24), said computing unit further outputting said additional drive torque command value to said electric motor (25) to drive said swing structure (20).

3. The hybrid-type construction machine according to claim 1,

wherein said controller (80) further includes a storage unit which further stores a normal use region as an optimal range in which to use said electrical storage device (24) with regard to the amount of stored electricity in said electrical storage device (24), and

a computing unit which, if the amount of stored electricity in said electrical storage device (24) falls within said normal use region stored in said storage unit, computes a torque command value for driving and braking said swing structure (20) in accordance with the amount and direction of operation of said swing control lever (72), said computing unit further outputting said torque command value to said electric motor (25).

4. The hybrid-type construction machine according to claim 1,

wherein said controller (80) further includes hydraulic-electric complex control means which computes an electric motor torque command based on said additional drive torque command value and on the torque command value for driving and braking said swing structure (20) in accordance with the amount and direction of operation of said swing control lever (72), and which outputs said electric motor torque command to said electric motor (25).

5. The hybrid-type construction machine according to claim 1,

wherein the additional drive torque command value for said electric motor (25) computed in accordance with the amount of stored electricity in said electrical storage device (24) varies in accordance with said amount of stored electricity given the same conditions under which said swing structure (20) is driven or braked, and

the amplitude of the varying torque is kept within 20 percent or less of a standardized total torque value obtained by adding up the torque of said electric motor (25) given the same conditions under which said swing structure (20) is driven or braked and the torque of said hydraulic motor (27).

2. A hybrid-type construction machine comprising an engine (22), a hydraulic pump (41) driven by said engine (22), a swing structure (20), an electric motor (25) and a hydraulic motor (27) for driving said swing structure (20), a swing control lever (72) operated by an operator to drive said swing structure (20), an electrical storage device (24) for storing electrical energy to be supplied to said electric motor (25), and a controller (80) to which is input a signal reflecting the amount and direction of operation of said swing control lever (72) and which controls charging and discharging of said electrical storage device (24);

wherein said controller (80) includes a storage unit which stores a charge command region to be set in accordance with the swing speed of said swing structure (20) with regard to the amount of stored electricity in said electrical storage device (24), and

a computing unit which, if the amount of stored electricity in said electrical storage device (24) reaches said charge command region stored in said storage unit, computes an additional drive torque command value for increasing the amount of regeneration of said electric motor (25) in accordance with the amount of stored electricity in said electrical storage device (24), said computing unit further outputting said additional drive torque command value to said electric motor (25) to brake said swing structure (20).