LED SOLAR SIMULATOR

• US 20130328587A1
• Filed: 05/17/2013
• Published: 12/12/2013
• Est. Priority Date: 06/06/2012
• Status: Abandoned Application

• Current Assignee: Eternal Sun Group B.V.
• Original Assignee: Spire Corporation
• Inventors: Linden, Kurt J., Neal, William R., Serreze, Harvey B.
• Application Number:
  US13/896,768
• Publication Number:
  US 20130328587A1
• Time in Patent Office: Days
• US Class Current: 324/761.01
• CPC Class Codes: F21S 8/006 Solar simulators, e.g. for testing photovoltaic panels
• CPC Class Codes: H02S 50/10 Testing of PV devices, e.g. of PV modules or single PV cells testing of semiconductor devices during manufacturing H01L22/00
• CPC Class Codes: Y02E 10/50 Photovoltaic [PV] energy
• CPC Class Codes: Y10T 29/49002 Electrical device making

Abstract

An LED based solar simulator and method. An emitter plane includes an array of quarter panels below a test plane. Each quarter panel includes multiple close pitch LEDs of different wavelengths in an array, a plurality of LEDs for select wavelengths per quarter panel, and one or more different wavelength LEDs in a plurality of class A wavelength intervals in order to more closely match the solar spectrum.

Claims

1. An LED based solar simulator comprising:

a test plane for a solar cell or module to be tested;

an emitter plane comprising an array of quarter panels below the test plane fanning at least one panel, each quarter panel including;

multiple LEDs of different wavelengths in an array,

a plurality of LEDs for select wavelengths per quarter panel, and

two or more different wavelength LEDs in a plurality of class A wavelength intervals; and

mirrored sidewalls running from the emitter plane to the test plane.

2. The simulator of claim 1 in which each class A wavelength interval includes one or more different wavelength LEDs.

3. The simulator of claim 1 in which the pitch of the LEDs is much less than the distance between the emitter plane and the test plane.

4. The simulator of claim 3 in which the pitch of the LEDs is approximately 0.5 cm and the distance between the emitter plane and the test plane is approximately 10 cm.

5. The simulator of claim 1 in which the LEDs are bare chip LEDs or packaged LEDs.

6. The simulator of claim 1 in which each quarter panel further includes a light sensor positioned to detect light reflected off the test plane.

7. The simulator of claim 6 in which the light sensor is a photodiode.

8. The simulator of claim 7 further including a circumferential shield around the photodiode.

9. The simulator of claim 6 further including an LED driver subsystem responsive to said light sensor and configured to selectively control LEDs in response.

10. The simulator of claim 9 in which the LED drive subsystem includes one or more drivers per panel.

11. The simulator of claim 10 in which said driver subsystem is connected to said panel in a configuration in which LEDs of different wavelengths can be selectively controlled per quarter panel.

12. The simulator of claim 10 in which said LED driver subsystem includes a controller connected to said one or more drivers for each quarter panel and programmed to selectively control LEDs of different wavelengths to minimize the difference between the emitter plane spectrum and a stored solar spectrum.

13. A method of fabricating an LED based solar simulator comprising:

populating a quarter panel to include multiple LEDs of different wavelengths;

joining quarter panels to form a panel;

joining panels to form an emitter plane; and

forming a test plane spaced from the emitter plane via sidewalls including mirrored surfaces.

14. The method of claim 13 in which each quarter panel includes multiple LEDs of select wavelengths.

15. The method of claim 14 in which each quarter panel includes one or more different wavelength LEDs in a plurality of class A wavelength intervals.

16. The method of claim 13 in which populating a quarter panel includes using bare LED chips.

17. The method of claim 13 in which populating a quarter panel includes choosing a pitch for the LEDs to be much less than the distance between the emitter plane and the test plane.

18. The method of claim 17 in which the pitch of the LEDs is approximately 0.5 cm and the distance between the emitter plane and the test plane is approximately 10 cm.

19. The method of claim 13 further including adding a light sensor on each quarter panel positioned to detect light reflected off the test plane.

20. The method of claim 19 further including adding an LED driver subsystem to be responsive to said light sensor and configuring said LED driver subsystem to selectively control the LEDs in response.

21. The method of claim 20 further including connecting said driver subsystem to said panel in a configuration in which LEDs of different wavelengths can be selectively controlled per quarter panel.

22. A method of simulating the solar spectrum comprising:

connecting an LED driver subsystem to individual quarter panels of an image plane including numerous said quarter panels each including a plurality of LEDs of different wavelengths a number of which include multiple LEDs;

using the LED driver subsystem to control the power applied to individual LEDs and/or strings of LEDs of the same wavelength;

monitoring the output at the image plane; and

adjusting the LED driver subsystem in response.

23. The method of claim 22 in which each quarter panel has one or more different wavelength LEDs in a plurality of class A wavelength intervals.