POWER SUPPLY DEVICE, POWER-SUPPLY-DEVICE SEPARATOR, AND POWER-SUPPLY-DEVICE-EQUIPPED VEHICLE

• US 20140014418A1
• Filed: 07/16/2012
• Published: 01/16/2014
• Est. Priority Date: 07/16/2012
• Status: Abandoned Application

• Current Assignee: Sanyo Electric Company Limited (Panasonic Holdings Corporation)
• Original Assignee: Tsuyoshi Komaki
• Inventors: KOMAKI, Tsuyoshi, Kuriyama, Tomohisa
• Application Number:
  US13/549,790
• Publication Number:
  US 20140014418A1
• Time in Patent Office: Days
• US Class Current: 180/65.1
• CPC Class Codes: B60L 50/64 Constructional details of batteries specially adapted for electric vehicles
• CPC Class Codes: H01M 10/0481 Compression means other than compression means for stacks of electrodes and separators
• CPC Class Codes: H01M 10/613 Cooling or keeping cold
• CPC Class Codes: H01M 10/625 Vehicles
• CPC Class Codes: H01M 10/647 Prismatic or flat cells, e.g. pouch cells
• CPC Class Codes: H01M 10/651 characterised by parameters specified by a numeric value or mathematical formula, e.g. ratios, sizes or concentrations
• CPC Class Codes: H01M 10/653 characterised by electrically insulating or thermally conductive materials
• CPC Class Codes: H01M 10/6557 arranged between the cells
• CPC Class Codes: H01M 10/6563 with forced flow, e.g. by blowers
• CPC Class Codes: H01M 2220/20 Batteries in motive systems, e.g. vehicle, ship, plane
• CPC Class Codes: H01M 50/209 adapted for prismatic or rectangular cells H01M50/216 takes precedence
• CPC Class Codes: H01M 50/271 Lids or covers for the racks or secondary casings
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A power supply includes batteries, separators, a base plate, and an elastic seal. The batteries have a rectangular-box exterior shape. The separators are interposed between the batteries. The batteries are arranged side by side. The base plate has one surface onto which a battery block of the batteries is fastened. The seal is interposed between a bottom surface of the battery block and an upper surface of the base plate, thereby airtightly closing gaps between them. The separator has recessed parts that form gas-flowing paths between the batteries so that cooling gas can flow along surfaces of the batteries when the separator is interposed between the batteries. The separator includes a plate-shaped bottom cover that is arranged on a bottom surface side of the separator, and protrudes in the side-by-side arrangement direction of the batteries. The bottom cover has a recessed part that is arranged on the seal.

Claims

1. A power supply device comprising:

a plurality of battery cells that have a rectangular-box exterior shape and are arranged side by side;

a plurality of separators interposed between said plurality of battery cells; and

a base plate that has one surface onto which a battery block of said plurality of battery cells is fastened; and

an elastic sealing member that is interposed between the bottom surface of said battery block and the upper surface of said base plate to thereby airtightly close gaps between the bottom surface of said battery block and the upper surface of said base plate,

wherein each of said separators has recessed parts that form a plurality of gas-flowing paths between the battery cells so that cooling gas can flow along surfaces of said battery cells when said separators are interposed between said battery cells,

wherein each of said separators includes a plate-shaped bottom surface cover portion that is arranged on a bottom surface side of said separator, and protrudes in the side-by-side arrangement direction of said battery cells,

wherein said bottom surface cover portion has a recessed part that is arranged on said sealing member,

wherein the surfaces of each of said battery cells are covered by an electrically insulating heat contraction sheet,

wherein each of said heat contraction sheet covers and closes one of said battery cells with at least bottom parts of said heat contraction sheet being welded to each other under a bottom surface of said corresponding battery cell,

wherein said bottom surface cover portions of said separators form a bottom surface opening between said separators that are adjacent to each other so that the welded part of said heat contraction sheet can be guided into the bottom surface opening,

wherein, when said separators that are adjacent to each other are opposed to each other, the welded part of said heat contraction sheet can be arranged in the bottom surface opening,

wherein the opening width of the bottom surface opening is wider on both side ends than at a center of the bottom surface opening.

2. The power supply device according to claim 1, wherein said recessed part of said bottom surface cover portion has a groove shape that extends in the side-by-side arrangement direction of said battery cells so that the groove-shaped recessed part opens and extends from one edge to the other edge of said bottom surface cover portion.

3. The power supply device according to claim 2, wherein said groove-shaped recessed parts, which are formed on the bottom surface cover portions of said separators, are aligned in a straight line on the bottom surface of said battery block so that said sealing member is held in a straight groove portion, which is formed by the aligned groove-shaped parts.

4. The power supply device according to claim 3, wherein said groove-shaped recessed part is formed in the central part of said bottom surface cover portion.

5. The power supply device according to claim 3, wherein said sealing member has a band shape that can be held along said aligned groove-shaped parts.

6. The power supply device according to claim 1, wherein said sealing member is formed of urethane or EPDM.

8. The power supply device according to claim 1, wherein said bottom surface cover portion has a thickness that is larger than the protruding amount of the welded part.

9. The power supply device according to claim 1, wherein each of said bottom surface openings opens along a center line that divides the bottom surface of said corresponding battery cell into halves in the shorter edge direction.

12. The power supply device according to claim 1, wherein the opposed edges of the bottom surface cover portions that are opposed to each other have a curved, trapezoid or triangular convex shape that protrudes in the center of the bottom surface cover portion as viewed from the bottom surface side so that the opening width of said bottom surface opening can be wider on both side ends than at the center of said bottom surface opening.

13. The power supply device according to claim 1, wherein said recessed part has a groove shape that extends in the side-by-side arrangement direction of said battery cells so that the groove-shaped recessed part opens and extends from one edge to the other edge in the central part of said bottom surface cover portion.

14. The power supply device according to claim 1, wherein said base plate has a protruding portion or recessed portion that is formed in at least a part onto which the battery block is fastened.

15. The power supply device according to claim 1, wherein each of said separators includes an interposed plate portion that is sandwiched between said battery cells that are adjacent to each other,

wherein said interposed plate portion includes:

cell contact portions that are alternately arranged on opposite sides of the interposed plate portion as viewed in cross-section so that, when the cell contact portions are interposed between said battery cells that are adjacent to each other, the cell contact portions on one side and the other side alternately come in contact with surfaces of one and the other of the adjacent battery cells; and

cell press portions that couple the side edges of the cell contact portions, which are alternately arranged on the opposite sides of the interposed plate portion as viewed in cross-section, to each other,

wherein the thickness of said cell press portions is thicker than the thickness (t) of said cell contact portions.

16. The power supply device according to claim 1, wherein the device further comprises a forcedly-gas-blowing mechanism that forcedly blows cooling gas to the gas-flowing paths of said battery block to thereby cool the battery cells.

17. A vehicle comprising the power supply device according to claim 1, wherein the vehicle further comprises:

a driving electric motor that is supplied with the electric power from this power supply device;

a vehicle body that accommodates said power supply device and said electric motor; and

wheels that are driven by said electric motor for vehicle traveling.

18. An electric power storage device comprising the power supply device according to claim 1.

20. The power supply device according to claim 1, wherein each of said separators includes an interposed plate portion that is sandwiched between said battery cells that are adjacent to each other, wherein said interposed plate portion includes:

cell contact portions alternately arranged on opposite sides of the interposed plate portion as viewed in cross-section so that, when the cell contact portions are interposed between said adjacent battery cells, the cell contact portions on one side and the other side alternately come in contact with surfaces of one and the other of said adjacent battery cells; and

cell press portions coupling side edges of the cell contact portions, which are alternately arranged on the opposite sides of the interposed plate portion as viewed in cross-section, to each other,

wherein the vertical width (D) of said cell contact portions is wider than the vertical width (s) of said cell press portions.

7. (canceled)

10. The power supply device according to claim 7, wherein each of said bottom surface openings opens from one side edge to the other side edge of the battery cell.

11. (canceled)

19. (canceled)