SYSTEM INCLUDING A WIRELESS DENTAL INSTRUMENT AND UNIVERSAL WIRELESS FOOT CONTROLLER

• US 20140017628A1
• Filed: 09/13/2013
• Published: 01/16/2014
• Est. Priority Date: 04/12/2010
• Status: Active Grant

• Current Assignee: DENTSPLY International Incorporated (Astrazeneca PLC)
• Original Assignee: DENTSPLY International Incorporated (Astrazeneca PLC)
• Inventors: LINT, Kevin Kenneth, WITMER, Jared, REAGAN, Joseph Robert
• Granted Patent: US 9,607,508 B2
• Time in Patent Office: Days
• US Class Current: 433/101
• CPC Class Codes: A61B 2017/00225 Systems for controlling multiple different instruments, e.g. microsurgical systems
• CPC Class Codes: A61C 1/0015 Electrical systems
• CPC Class Codes: A61C 1/0023 Foot control
• CPC Class Codes: G05G 1/46 Means, e.g. links, for connecting the pedal to the controlled unit
• CPC Class Codes: G08C 19/00 Electric signal transmission systems G08C17/00 takes precedence

Abstract

A wireless, remote foot controller and a wireless instrument in direct communication with one another and method of operation. The remote foot controller can determine the wireless instrument in the hand of the dental professional and can determine whether the instrument is operational in an continuously variable mode or whether the instrument is operational at discrete speeds. The remote foot controller can then respond to activation by a user to provide a predetermined signal that drives the handheld unit with the appropriate signal. The remote foot controller is activated by application of pressure to the foot controller that provides tactile, sensory feedback to the user. The foot controller includes a circuit board, antenna and battery so that it is wireless. The circuit board includes communications protocol to permit the foot controller to communicate with several dental instruments. Although the foot controller is capable of controlling multiple dental instruments, it only controls one dental instrument at a time, usually the most recent device in the hands of the dental professional.

Claims

1. A wireless foot controller for communication with at least one wireless dental instrument, comprising:

a housing;

a power source positioned within the housing;

a circuit board positioned within the housing and connected to receive power from the power source;

an analog to digital signal converter;

a microchip/controller associated with the circuit board;

software to control the circuit board and the microchip/controller;

an antenna for transmitting and receiving signals to and from the at least one wireless dental instrument;

a communications protocol associated with the circuit board and the microchip/controller for communications between the foot controller and the at least one wireless dental instrument, wherein the foot controller is in communications with and controlling a single wireless dental instrument at a time;

a memory for storing identification information received from the at least one dental instrument;

wherein the foot controller is activated by application of foot pressure to depress the controller a distance proportional to the foot pressure;

wherein the foot controller operates in a mode selected from the group consisting of a switch mode and a continuously variable mode wherein in the switch mode, the foot controller transmitting a signal resulting from switch activation in the switch mode and in the continuously variable mode, the foot controller transmitting a signal proportional to the distance that the foot controller is depressed; and

wherein the foot controller software determines the selected mode based on an identification signal from the dental instrument and on the information stored in memory.

2. The wireless foot controller of claim 1 further includes a timing circuit that reduces power consumption from the power source to the foot controller when the foot controller is inactive for a predetermined length of time.

3. The wireless foot controller of claim 2 wherein the timing circuit is driven by the software.

4. The wireless foot controller of claim 2 further including a motion detection device that restores power consumption from the power source to the foot controller upon movement of the foot controller.

5. The wireless foot controller of claim 1 wherein the power source is a rechargeable battery.

6. The wireless foot controller of claim 5 further including a charge connector within the housing in electrical communication with the rechargeable battery for recharging the battery.

7. The wireless foot controller of claim 1 wherein the controller includes a bottom plate spaced from the cover wherein the bottom plate further comprises an anti-skid rubber bottom.

8. The wireless foot controller of claim 7 further including an upper housing within the cover and spaced from the bottom plate, the upper housing a plunger housing assembly in contact with the cover.

9. The wireless foot controller of claim 8 wherein the plunger housing assembly farther includes a primary spring having a first spring constant and a secondary spring having a second spring constant nesting with respect to the primary spring, the plunger housing in contact with the cover so that pressure applied to the cover is resisted by at least one of the primary spring and the secondary spring, compression of the springs providing tactile feedback to a user.

10. The wireless foot controller of claim 1 wherein operation in the continuously variable mode includes a potentiometer in communication with the microchip/controller, wherein the microchip controller receives the signal from the potentiometer, and provides the signal to the antenna for transmission, the signal provided to the antenna proportional to the distance of depression of the foot pedal.

11. The wireless foot controller of claim 10 wherein the signal provided by the potentiometer is an analog signal, the analog signal being converted to a digital signal prior to transmission by the antenna.

12. The wireless foot controller of claim 9 further including a potentiometer for operation in the continuously variable mode, the potentiometer being responsive to the plunger housing, so that movement of the plunger housing assembly results in generation of the signal by the potentiometer, the signal being proportional to the distance that the plunger housing is moved with respect to the cover, which in turn is proportion to the distance that the foot controller is depressed.

13. The wireless foot controller of claim 9 wherein operation in the switch mode includes at least one switch in communication with the microchip/controller, wherein the microchip controller receives the signal from the switch, and provides the signal to the antenna for transmission, the switch providing the signal to the antenna upon depression of the foot pedal.

14. The wireless foot controller of claim 13 wherein the at least one switch includes a switch having multiple positions, wherein different positions of the switch are activated upon distance the foot controller is depressed, each position activated resulting in a generation of a different signal.

15. The wireless foot controller of claim 13 wherein the microchip/controller analyzes the signal received from the switch and provides a preselected signal to the antenna for transmission corresponding to the signal received from the switch.

16. The wireless foot controller of claim 13 wherein the signal transmitted by the antenna is a digital signal.

17. The wireless foot controller of claim 13 wherein the at least one switch includes a plurality of switches having locations, activation of the switch dependent upon the distance the foot controller is depressed, each switch generating a signal when activated.

18. The wireless foot controller of claim 17 wherein the microchip/controller analyzes the signal received from each activated switch, the microchip/controller providing a preselected signal to the antenna for transmission corresponding to the signal received.

19. The wireless foot controller of claim 9 including at least one switch for operation in the switch mode, the at least one switch being responsive to the plunger housing in contact with the cover and resisted by the primary spring to generate a first signal, and to the plunger housing assembly in contact with the cover and resisted by the secondary spring to generate a second signal.

20. A method of using a foot controller to operate a plurality of dental instruments, comprising:

activating the foot controller;

transmitting a signal to the dental instruments;

identifying the dental instrument having the highest level of activity;

placing the dental instrument with the highest level of activity in operating queue;

determining an operating mode of the dental instrument in operating queue;

depressing the foot controller;

transmitting a signal to the dental instrument indicative of downward movement of the foot controller and operating the dental instrument at a power level or a speed corresponding to the downward movement of the foot controller;

simultaneously receiving tactile feedback from the foot controller indicative of the pressure applied to the foot controller; and

removing pressure from the foot controller, stopping the transmission of signals from the foot pedal and stopping dental instrument operation.

24. The method of claim 20 wherein the step of activating the foot controller includes activating the wake-up switch.

25. The method of claim 20 wherein the step of activating the foot controller includes transmitting a signal from the dental instrument to the foot controller identifying the dental instrument to the foot controller.

21. The method of using the foot controller to operate a plurality of dental instruments of claim 21, wherein prior to activating the foot controller to operate at least one dental instrument, the method further includes synchronizing the foot controller to at least one dental instrument.

22. The method of claim 21 wherein synchronizing the foot controller includes

placing the foot controller in a learn mode;

placing the dental instrument in a learn mode;

transmitting an identification code from the dental instrument to the foot controller;

storing the dental instrument identification code in a memory of the foot controller;

transmitting an identification code from the foot controller to the dental instrument;

storing the foot controller identification code in a memory of the dental instrument;

placing the dental instrument and the foot controller in an operational mode.

23. The method of claim 21 wherein transmitting the identification code from the dental instrument to the foot controller also further includes transmitting operational information regarding the dental instrument;

and

storing the dental instrument identification code in the foot controller memory further includes transmitting operational information regarding the dental instrument in the foot controller memory.