ELECTRICITY COLLECTION AND DISTRIBUTION RING AND ELECTRIC MOTOR

• US 20140021815A1
• Filed: 07/22/2013
• Published: 01/23/2014
• Est. Priority Date: 07/23/2012
• Status: Abandoned Application

• Current Assignee: Hitachi Metals (Thailand) Ltd.
• Original Assignee: Hitachi Metals (Thailand) Ltd.
• Inventors: TOMITA, Kazuhiko, EGAMI, Kenichi
• Application Number:
  US13/947,784
• Publication Number:
  US 20140021815A1
• Time in Patent Office: Days
• US Class Current: 310/71
• CPC Class Codes: H02K 2203/06 Machines characterised by the wiring leads, i.e. conducting wires for connecting the winding terminations
• CPC Class Codes: H02K 3/50 Fastening of winding heads, equalising connectors, or connections thereto
• CPC Class Codes: H02K 3/522 for generally annular cores with salient poles

Abstract

An electricity collection and distribution ring includes a plurality of bus rings for collecting and distributing respective phase currents to multiple-phase windings wound around a plurality of circularly-arranged teeth. The plural bus rings each include a plurality of terminal parts and a main body part electrically conducted to the plural terminal parts. One bus ring having the largest number of terminal parts among the plural bus rings includes the main body part and the terminal parts that are integrally formed with a plate-shaped metal member being bent. Other bus rings of the plural bus rings excluding the one bus ring are configured such that the main body part includes an annular insulated wire including a conductor and an insulation covering the conductor, and the terminal parts are connected to the main body part at a plurality of positions where the conductor is exposed with the insulation removed.

Claims

1. An electricity collection and distribution ring, comprising:

a plurality of bus rings for collecting and distributing respective phase currents to multiple-phase windings wound around a plurality of circularly-arranged teeth,

wherein the plurality of bus rings each comprise a plurality of terminal parts and a main body part electrically conducted to the plurality of terminal parts,

wherein one bus ring having the largest number of terminal parts among the plurality of bus rings comprises the main body part and the terminal parts that are integrally formed with a plate-shaped metal member being bent, and

wherein other bus rings of the plurality of bus rings excluding the one bus ring are configured such that the main body part comprises an annular insulated wire comprising a conductor and an insulation covering the conductor, and the terminal parts are connected to the main body part at a plurality of positions where the conductor is exposed with the insulation removed.

2. The electricity collection and distribution ring according to claim 1, wherein the plurality of bus rings are concentrically arranged about an axis of the plurality of circularly-arranged teeth.

3. The electricity collection and distribution ring according to claim 2, wherein the one bus ring is arranged on the innermost or outermost side of the plurality of bus rings.

4. The electricity collection and distribution ring according to claim 3, wherein the terminal parts of the one bus ring protrude radially outward and the terminal parts of the other bus rings protrude radially inward, and

wherein one-side end portions and other-side end portions of the multiple-phase windings are connected to the terminal parts at positions between the other bus rings and the one bus ring.

5. The electricity collection and distribution ring according to claim 4, wherein the terminal part of the one bus ring is arranged between the terminal parts of the other bus rings.

6. The electricity collection and distribution ring according to claim 2, wherein the terminal parts of the other bus rings each comprises a first coupling portion extending along the main body part and a second coupling portion extending parallel to an axial direction from an end portion of the first coupling portion.

7. The electricity collection and distribution ring according to claim 1, wherein the plurality of teeth and the multiple-phase windings compose a stator of a three-phase AC motor to which U-, V- and W-phase currents are supplied,

wherein the other bus rings comprise a first bus ring having the plurality of terminal parts connected to one-side end portions of a plurality of U-phase windings, a second bus ring having the plurality of terminal parts connected to one-side end portions of a plurality of V-phase windings and a third bus ring having the plurality of terminal parts connected to one-side end portions of a plurality of W-phase windings, and

wherein the one bus ring comprises a neutral-phase bus ring connected to respective other-side end portions of the plurality of U-, V- and W-phase windings.

8. The electricity collection and distribution ring according to claim 7, wherein the one-side end portions and the other-side end portions of the plurality of U-, V- and W-phase windings are connected to the terminal parts at positions between the first to third bus rings and the neutral-phase bus ring.

9. The electricity collection and distribution ring according to claim 8, further comprising an annular holding member for holding the first to third bus rings and the neutral-phase bus ring,

wherein the holding member comprises guide portions for guiding the one-side end portions and the other-side end portions of the plurality of U-, V- and W-phase windings to between the first to third bus rings and the neutral-phase bus ring.

10. An electric motor, comprising:

the electricity collection and distribution ring according to claim 1;

a stator comprising the plurality of teeth and the multiple-phase windings; and

a rotor that is rotated with respect to the stator by a magnetic field of the multiple-phase winding.