INDUCTIVELY COUPLED POWER TRANSFER SYSTEM AND DEVICE

• US 20140028108A1
• Filed: 07/23/2013
• Published: 01/30/2014
• Est. Priority Date: 07/24/2012
• Status: Active Grant

• Current Assignee: PowerWoW Technology Inc.
• Original Assignee: PowerWoW Technology Inc.
• Inventors: HSU, Jr-Uei
• Granted Patent: US 9,396,869 B2
• Time in Patent Office: Days
• US Class Current: 307/104
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/12 of the resonant type

Abstract

An inductively coupled power transfer (ICPT) system includes a primary winding for generating an electromagnetic field (EMF), and an ICPT device. The ICPT device includes a phase detecting winding which generates a detecting voltage according to the EMF, a resonant circuit which has an adjustable reactance and which generates an AC voltage according to the EMF and the adjustable reactance, and a control circuit which compares a phase of the AC voltage with a phase of the detecting voltage so as to determine whether said resonant circuit operates in an under-tuned or an over-tuned interval, and which varies the adjustable reactance according to the output voltage and one of the under-tuned and over-tuned intervals.

Claims

1. An inductively coupled power transfer (ICPT) system comprising:

a primary winding for generating an electromagnetic field in response to an alternating current (AC); and

a contactless ICPT device including

a phase detecting winding which generates a detecting voltage according to induction of the electromagnetic field,

a resonant circuit which has an adjustable reactance that is associated with a resonant frequency of said resonant circuit, and which is adapted to generate an AC voltage according to induction of the electromagnetic field and the adjustable reactance for supplying an output voltage associated with the AC voltage to a load, and

a control circuit which is coupled electrically to said phase detecting winding and said resonant circuit and to be coupled electrically to the load, which compares a phase of the AC voltage with a phase of the detecting voltage so as to determine whether said resonant circuit operates in an under-tuned interval, where the output voltage monotonically decreases along with the resonant frequency, or an over-tuned interval, where the output voltage monotonically increases along with the resonant frequency, and which varies the adjustable reactance according to at least the output voltage and one of the under-tuned interval and the over-tuned interval in which said resonant circuit operates, for control of the output voltage.

2. The ICPT system as claimed in claim 1, wherein said control circuit includes:

a switching controller including a first control unit and a second control unit, each of which is to be coupled electrically to the load for detecting the output voltage across the load, and is triggered to control said resonant circuit which operates in a respective one of the under-tuned interval and the over-tuned interval so as to generate adjustment information associated with the output voltage, the adjustment information being to serve as a basis for varying the adjustable reactance; and

an operation interval discriminator coupled electrically to said switching controller, and to said phase detecting winding and said resonant circuit for detecting respectively the detecting voltage and the AC voltage, and generating an operation interval indication signal according to a phase difference, which changes along with the adjustable reactance, between the detecting voltage and the AC voltage, so as to trigger one of said first and second control units based on the operation interval indication signal.

3. The ICPT system as claimed in claim 2, wherein said operation interval discriminator includes:

an operating element that is coupled electrically to said phase detecting winding and said resonant circuit for detecting respectively the detecting voltage and the AC voltage, and that generates, according to the detecting voltage and the AC voltage, a logic operation signal that has a duty cycle associated with the phase difference between the detecting voltage and the AC voltage; and

a discriminating element that is coupled electrically to said operating element for receiving the logic operation signal, that stores a reference signal representing a phase difference between the detecting voltage and the AC voltage at which the output voltage has a maximum value representing a fully tuned condition of said resonant circuit, and that generates the operation interval indication signal based on a comparison between the logic operation signal and the reference signal.

4. The ICPT system as claimed in claim 3, wherein said operation element includes:

a first comparing unit coupled electrically to said phase detecting winding for receiving the detecting voltage, and comparing the detecting voltage with a reference voltage, so as to generate a first phase signal in a logic form;

a second comparing unit coupled electrically to said resonant circuit for receiving the AC voltage, and comparing the AC voltage with the reference voltage, so as to generate a second phase signal in a logic form; and

an AND logic gate coupled electrically to said first and second comparing units for receiving respectively the first and second phase signals, and performing logical conjunction on the first and second phase signals, so as to generate the logic operation signal.

5. The ICPT system as claimed in claim 3, wherein said discriminating element includes:

a low-pass filter unit coupled electrically to said operating element for receiving the logic operation signal, and averaging the logic operation signal so as to output a direct current (DC) indication signal that is indicative of the phase difference between the detecting voltage and the AC voltage; and

a third comparing unit coupled electrically to said low-pass filter unit for receiving the DC indication signal, and comparing the DC indication signal with the reference signal so as to generate the operation interval indication signal.

6. The ICPT system as claimed in claim 2,

wherein each of said first and second control units stores a load voltage preset value, and is further coupled electrically to said operation interval discriminator for receiving the operation interval indication signal, a triggered one of said first and second control units that is triggered based on the operation interval indication signal comparing the output voltage with the load voltage preset value stored therein, so as to output a control signal that is included in the adjustment information and that is associated with adjustment of the adjustable reactance, and

wherein said switching controller further includes a selector switch that is coupled electrically to said first and second control units, and to said operation interval discriminator for receiving the operation interval indication signal, and that is controlled by the operation interval indication signal to select, the control signal from said one of said first and second units that is triggered, based on the operation interval indication signal.

7. The ICPT system as claimed in claim 1, wherein said resonant circuit includes:

a secondary winding which generates an open-circuit voltage according to induction of the electromagnetic field; and

an adjustable capacitive member which is coupled electrically to said control circuit and to said secondary winding for receiving the open-circuit voltage, which generates the AC voltage, and which is controlled by said control circuit to vary the adjustable reactance of said resonant circuit.

8. The ICPT system as claimed in claim 7, wherein said adjustable capacitive member includes a first capacitor, and a second capacitor and a switch that are connected in series, said first capacitor being connected in parallel with said second capacitor and said switch that are connected in series, said switch being coupled electrically to said control circuit and controlled thereby to adjust equivalent capacitance of said second capacitor so as to vary the adjustable reactance of said resonant circuit.

9. The ICPT system as claimed in claim 8, wherein said adjustable capacitive member further includes at least one series connection of a fine-tune reactance unit and a fine-tune switch, said series connection being connected in parallel with said first capacitor, said fine-tune switch being coupled electrically to said control circuit and controlled thereby to fine tune equivalent reactance of said fine-tune reactance unit so as to vary the adjustable reactance of said resonant circuit.

10. The ICPT system as claimed in claim 9, wherein said control circuit is configured to:

calculate a difference between magnitude of the output voltage and the load voltage preset value so as to obtain a difference value;

control said fine-tune switch to fine tune the equivalent reactance of said fine-tune reactance unit so as to vary the adjustable reactance of said resonant circuit when the difference value is not greater than a threshold; and

control said fine-tune switch to fine tune the equivalent reactance of said fine-tune reactance unit so as to vary the adjustable reactance of said resonant circuit when the difference value is greater than the threshold and the output voltage is periodically oscillating.

11. The ICPT system as claimed in claim 7, wherein said adjustable capacitive member includes a first capacitor, and a first inductor and a switch that are connected in series, said first capacitor being connected in parallel with said first inductor and said switch that are connected in series, said switch being coupled electrically to said control circuit and controlled thereby to adjust equivalent inductance of said first inductor so as to vary the adjustable reactance of said resonant circuit.

12. The ICPT system as claimed in claim 11, wherein said adjustable capacitive member further includes at least one series connection of a fine-tune reactance unit and a fine-tune switch, said series connection being connected in parallel with said first capacitor, said fine-tune switch being coupled electrically to said control circuit and controlled thereby to fine tune equivalent reactance of said fine-tune reactance unit so as to vary the adjustable reactance of said resonant circuit.

13. The ICPT system as claimed in claim 12, wherein said control circuit is configured to:

calculate a difference between magnitude of the output voltage and the load voltage preset value so as to obtain a difference value;

control said fine-tune switch to fine tune the equivalent reactance of said fine-tune reactance unit so as to vary the adjustable reactance of said resonant circuit when the difference value is not greater than a threshold; and

control said fine-tune switch to fine tune the equivalent reactance of said fine-tune reactance unit so as to vary the adjustable reactance of said resonant circuit when the difference is greater than the threshold and the output voltage is periodically oscillating.

14. A contactless inductively coupled power transfer (ICPT) device comprising:

a phase detecting winding which generates a detecting voltage according to induction of an electromagnetic field;

a resonant circuit which has an adjustable reactance that is associated with a resonant frequency of said resonant circuit, and which is adapted to generate an AC voltage according to induction of the electromagnetic field and the adjustable reactance for supplying an output voltage associated with the AC voltage to a load; and

a control circuit which is coupled electrically to said phase detecting winding and said resonant circuit and to be coupled electrically to the load, which compares a phase of the AC voltage with a phase of the detecting voltage so as to determine whether said resonant circuit operates in an under-tuned interval, where the output voltage monotonically decreases along with the resonant frequency, or an over-tuned interval, where the output voltage monotonically increases along with the resonant frequency, and which varies _the adjustable reactance according to at least the output voltage and one of the under-tuned interval and the over-tuned interval in which said resonant circuit operates, for control of the output voltage.

15. The contactless ICPT device as claimed in claim 14, wherein said control circuit includes:

a switching controller including a first control unit and a second control unit, each of which is to be coupled electrically to the load for detecting the output voltage across the load, and is triggered to control said resonant circuit which operates in a respective one of the under-tuned interval and the over-tuned interval so as to generate adjustment information associated with the output voltage, the adjustment information being to serve as a basis for varying the adjustable reactance; and

an operation interval discriminator coupled electrically to said switching controller, and to said phase detecting winding and said resonant circuit for detecting respectively the detecting voltage and the AC voltage, and generating an operation interval indication signal according to a phase difference, which changes along with the adjustable reactance, between the detecting voltage and the AC voltage, so as to trigger one of said first and second control units based on the operation interval indication signal.

16. The contactless ICPT device as claimed in claim 15, wherein said operation interval discriminator includes:

an operating element that is coupled electrically to said phase detecting winding and said resonant circuit for detecting respectively the detecting voltage and the AC voltage, and that generates, according to the detecting voltage and the AC voltage, a logic operation signal that has a duty cycle associated with the phase difference between the detecting voltage and the AC voltage; and

a discriminating element that is coupled electrically to said operating element for receiving the logic operation signal, that stores a reference signal representing a phase difference between the detecting voltage and the AC voltage at which the output voltage has a maximum value representing a fully tuned condition of said resonant circuit, and that generates the operation interval indication signal based on a comparison between the logic operation signal and the reference signal.

17. The contactless ICPT device as claimed in claim 16, wherein said operation element includes:

a first comparing unit coupled electrically to said phase detecting winding for receiving the detecting voltage, and comparing the detecting voltage with a reference voltage, so as to generate a first phase signal in a logic form;

a second comparing unit coupled electrically to said resonant circuit for receiving the AC voltage, and comparing the AC voltage with the reference voltage, so as to generate a second phase signal in a logic form; and

an AND logic gate coupled electrically to said first and second comparing units for receiving respectively the first and second phase signals, and performing logical conjunction on the first and second phase signals, so as to generate the logic operation signal.

18. The contactless ICPT device as claimed in claim 16, wherein said discriminating element includes:

a low-pass filter unit coupled electrically to said operating element for receiving the logic operation signal, and averaging the logic operation signal so as to output a direct current (DC) indication signal that is indicative of the phase difference between the detecting voltage and the AC voltage; and

a third comparing unit coupled electrically to said low-pass filter unit for receiving the DC indication signal, and comparing the DC indication signal with the reference signal so as to generate the operation interval indication signal.

19. The contactless ICPT device as claimed in claim 15,

wherein each of said first and second control units stores a load voltage preset value, and is further coupled electrically to said operation interval discriminator for receiving the operation interval indication signal, a triggered one of said first and second control units that is triggered based on the operation interval indication signal comparing the output voltage with the load voltage preset value stored therein, so as to output a control signal that is included in the adjustment information and that is associated with adjustment of the adjustable reactance, and

wherein said switching controller further includes a selector switch that is coupled electrically to said first and second control units, and to said operation interval discriminator for receiving the operation interval indication signal, and that is controlled by the operation interval indication signal to select, the control signal from said one of said first and second units that is triggered, based on the operation interval indication signal.

20. The contactless ICPT device as claimed in claim 14, wherein said resonant circuit includes:

a secondary winding which generates an open-circuit voltage according to induction of the electromagnetic field; and

an adjustable capacitive member which is coupled electrically to said control circuit and to said secondary winding for receiving the open-circuit voltage, which generates the AC voltage, and which is controlled by said control circuit to vary the adjustable reactance of said resonant circuit.

21. The contactless ICPT device as claimed in claim 20, wherein said adjustable capacitive member includes a first capacitor, and a second capacitor and a switch that are connected in series, said first capacitor being connected in parallel with said second capacitor and said switch that are connected in series, said switch being coupled electrically to said control circuit and controlled thereby to adjust equivalent capacitance of said second capacitor so as to vary the adjustable reactance of said resonant circuit.

22. The contactless ICPT device as claimed in claim 21, wherein said adjustable capacitive member further includes at least one series connection of a fine-tune reactance unit and a fine-tune switch, said series connection being connected in parallel with said first capacitor, said fine-tune switch being coupled electrically to said control circuit and controlled thereby to fine tune equivalent reactance of said fine-tune reactance unit so as to vary the adjustable reactance of said resonant circuit.

23. The contactless ICPT device as claimed in claim 22, wherein said control circuit is configured to:

calculate a difference between magnitude of the output voltage and the load voltage preset value so as to obtain a difference value;

control said fine-tune switch to fine tune the equivalent reactance of said fine-tune reactance unit so as to vary the adjustable reactance of said resonant circuit when the difference value is not greater than a threshold; and

control said fine-tune switch to fine tune the equivalent reactance of said fine-tune reactance unit so as to vary the adjustable reactance of said resonant circuit when the difference value is greater than the threshold and the output voltage is periodically oscillating.

24. The contactless ICPT device as claimed in claim 20, wherein said adjustable capacitive member includes a first capacitor, and a first inductor and a switch that are connected in series, said first capacitor being connected in parallel with said first inductor and said switch that are connected in series, said switch being coupled electrically to said control circuit and controlled thereby to adjust equivalent inductance of said first inductor so as to vary the adjustable reactance of said resonant circuit.

25. The contactless ICPT device as claimed in claim 24, wherein said adjustable capacitive member further includes at least one series connection of a fine-tune reactance unit and a fine-tune switch, said series connection being connected in parallel with said first capacitor, said fine-tune switch being coupled electrically to said control circuit and controlled thereby to fine tune equivalent reactance of said fine-tune reactance unit so as to vary the adjustable reactance of said resonant circuit.

26. The contactless ICPT device as claimed in claim 25, wherein said control circuit is configured to:

calculate a difference between magnitude of the output voltage and the load voltage preset value so as to obtain a difference value;

control said fine-tune switch to fine tune the equivalent reactance of said fine-tune reactance unit so as to vary the adjustable reactance of said resonant circuit when the difference value is not greater than a threshold; and

control said fine-tune switch to fine tune the equivalent reactance of said fine-tune reactance unit so as to vary the adjustable reactance of said resonant circuit when the difference is greater than the threshold and the output voltage is periodically oscillating.