SYSTEM AND METHOD FOR ADAPTIVE MACHINING
First Claim
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1. A computer-implemented method, comprising:
- receiving actual measurements of a component having an undesirable portion, wherein the undesirable portion comprises a deformation, a damaged portion, an undesirable shape, or a combination thereof; and
transforming a computer model of the component based on the actual measurements and an original design intent, a new optimized design, or a combination thereof.
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Abstract
A method of repair includes removing a deformed portion of a component to define a native component portion and adding a replacement portion to the native component portion. The replacement portion is adaptively machined based on one or more parameters of the native component portion and based on one or more original design parameters of the component.
9 Citations
19 Claims
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1. A computer-implemented method, comprising:
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receiving actual measurements of a component having an undesirable portion, wherein the undesirable portion comprises a deformation, a damaged portion, an undesirable shape, or a combination thereof; and transforming a computer model of the component based on the actual measurements and an original design intent, a new optimized design, or a combination thereof. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9)
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10. A method of operating an adaptive machining system for machining a component having a native component portion, comprising:
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measuring a first set of points on the native component portion; determining an initial position of a computer model of the component by rigid body transformation using the first set of points measured on the native component portion to form a transformed computer model; creating a second set of points on the transformed computer model;
wherein the second set of points on the transformed computer model corresponds with the first set of points on the native component portion; andmorphing the transformed computer model by matching the first set of points with the second set of points. - View Dependent Claims (11, 12)
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13. A method of operating an adaptive machining system for machining a component having a native component portion, comprising:
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creating a set of points in a built-up region of a transformed computer model representative of the native component portion; and applying a rigid body transformation and morphing to a plurality nominal cutter contact points of a nominal tool path so as to match the nominal cutter contact points with the set of points to form a plurality of deformed cutter contact points; wherein the plurality of deformed cutter contact points form a deformed tool path. - View Dependent Claims (14, 15, 16, 17, 18)
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19. A computer program to enable a controller operating an adaptive machining system for machining a component having a native component portion, the computer program comprising:
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programming instructions stored in a tangible medium that enable the controller to receive actual measurements of a component having an undesirable portion, wherein the undesirable portion comprises a deformation, a damaged portion, an undesirable shape, or a combination thereof; and programming instructions stored in a tangible medium that enable the controller to transforming a computer model of the component based on the actual measurements and an original design intent, a new optimized design, or a combination thereof.
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Specification