COMPOSITE BICYCLE RIM

• US 20140042798A1
• Filed: 08/09/2012
• Published: 02/13/2014
• Est. Priority Date: 08/09/2012
• Status: Abandoned Application

• Current Assignee: Shimano Inc
• Original Assignee: Shimano Inc
• Inventors: IWAI, Toru, KASHIMOTO, Yoshikazu
• Application Number:
  US13/570,667
• Publication Number:
  US 20140042798A1
• Time in Patent Office: Days
• US Class Current: 301/95.102
• CPC Class Codes: B60B 21/08 characterised by having braking surfaces
• CPC Class Codes: B60B 2360/362 Compounded sheets
• CPC Class Codes: B60B 2360/70 Ceramics
• CPC Class Codes: B60B 2900/331 Safety or security
• CPC Class Codes: B60B 5/02 made of synthetic material
• CPC Class Codes: Y10T 83/02 Other than completely through work thickness

Abstract

A composite bicycle rim includes a first annular side wall, a second annular side wall and an annular bridge. The first annular side wall has a first braking contact portion. The second annular side wall has a second braking contact portion. The annular bridge extends between the first and second annular side walls. At least one of the first and second braking contact portions has a plurality of exposed hard particles partially embedded in a non-metallic layer. The exposed hard particles are partially exposed on an outermost surface of the at least one of the first and second braking contact portions.

Claims

1. A composite bicycle rim comprising:

a first annular side wall including a first braking contact portion;

a second annular side wall including a second braking contact portion; and

an annular bridge extending between the first and second annular side walls;

at least one of the first and second braking contact portions having a plurality of exposed hard particles partially embedded in a non-metallic layer, the exposed hard particles being partially exposed on an outermost surface of the at least one of the first and second braking contact portions.

2. The composite bicycle rim according to claim 1, wherein

the exposed hard particles are exposed on the outermost surface of the at east one of the first and second braking contact portions by a process of physical machining.

3. The composite bicycle rim according to claim 2, wherein

the process of physical machining includes a process of laser beam machining.

4. The composite bicycle rim according to claim 2, wherein

the process of physical machining includes a process of mechanical shaving.

5. The composite bicycle rim according to claim 1, wherein

the exposed hard particles are exposed on the outermost surface of the at least one of the first and second braking contact portions by a process of chemical dissolving.

6. The composite bicycle rim according to claim 1, wherein

both of the first and second braking contact portions have the exposed hard particles.

7. The composite bicycle rim according to claim 1, wherein

each of the exposed hard particles has an exposed surface, each of the exposed surfaces is less than 50% of total surface area of each of the exposed hard particles.

8. The composite bicycle rim according to claim 7, wherein

each of the exposed surfaces is less than 20% of total surface area of each of the exposed hard particles.

9. The composite bicycle rim according to claim 1, wherein

each of the exposed hard particles includes ceramic material.

10. The composite bicycle rim according to claim 9, wherein

the ceramic material is silicon carbide.

11. The composite bicycle rim according to claim 9, wherein

the ceramic material is chromium oxide.

12. The composite bicycle rim according to claim 1, wherein

the non-metallic layer of the at least one of the first and second braking contact portions includes an epoxy layer defining the outermost surface of the at least one of the first and second braking contact portions.

13. The composite bicycle rim according to claim 12, wherein

each of the exposed hard particles is partially disposed in the epoxy layer.

14. The composite bicycle rim according to claim 12, wherein

the non-metallic layer further includes a fiberglass layer, the epoxy layer being disposed directly on the fiberglass layer.

15. The composite bicycle rim according to claim 14, wherein

each of the exposed hard particles is partially disposed in the epoxy layer.

16. The composite bicycle rim according to claim 15, wherein

the exposed hard particles are further partially disposed in the fiberglass layer.

17. The composite bicycle rim according to claim 1, wherein

the annular bridge has a curved tubular tire engagement surface extending between the first and second annular side walls.

18. The composite bicycle rim according to claim 1, wherein

each of the first and second annular side walls has a clincher portion along an outer peripheral edge.