REUSABLE PRESS-IN RETAINER

• US 20140047679A1
• Filed: 04/26/2012
• Published: 02/20/2014
• Est. Priority Date: 04/27/2011
• Status: Active Grant

• Current Assignee: Honda Motor Company, Illinois Tool Works Inc.
• Original Assignee: Honda Motor Co., Ltd. (Honda Motor Company), Illinois Tool Works Inc.
• Inventors: Lepper, Mark, Mihai, Ovidiu Cristian, Swayne, Andrew Keenan
• Granted Patent: US 9,145,909 B2
• Time in Patent Office: Days
• US Class Current: 24/453
• CPC Class Codes: F16B 21/082 the stud, pin or spigot having two resilient parts on its opposite ends in order to connect two elements
• CPC Class Codes: F16B 21/086 the shank of the stud, pin or spigot having elevations, ribs, fins or prongs intended for deformation or tilting predominantly in a direction perpendicular to the direction of insertion
• CPC Class Codes: F16B 5/065 the plates being one on top of the other and distanced from each other, e.g. by using protrusions to keep contact and distance
• CPC Class Codes: F16B 5/0657 at least one of the plates providing a raised structure, e.g. of the doghouse type, for connection with the clamps or clips of the other plate
• CPC Class Codes: Y10T 24/42 Independent, headed, aperture pass-through fastener

Abstract

An improved snap-in retainer system adapted to join a first component to a second component. The retainer system includes a clip having a proximal head portion and a distal base portion of generally arrowhead construction. The retainer system further includes a sleeve including an axial passageway adapted to receive the distal base portion of the clip. The sleeve includes window openings defining lateral ports permitting outboard projection of the wing elements following sliding insertion of the base portion to an intermediate stage within the sleeve. The axial passageway further includes a distal neck adapted to compress the wing elements to an inboard orientation within the interior of the sleeve upon full insertion of the base portion into the sleeve thereby facilitating non-destructive withdrawal and disengagement of the retainer system.

Claims

1. A reusable press-in retainer assembly for joining a first component to a second component, said retainer assembly comprising:

a clip element including a proximal head and a distal base of arrowhead configuration projecting outwardly away from the proximal head, wherein the distal base includes a pair of flexible wings extending in angled relation away from a distal segment of a central stem, the central stem being operatively connected to the proximal head, a collar defining a platform positioned in spaced relation above the proximal head and in spaced relation below lower edges of the flexible wings, a connective structure disposed between the proximal head and the collar adapted to fit in sliding relation within a keyway slot in the first component;

a sleeve adapted to matedly receive the distal base, the sleeve including a nipple adapted for insertion through an acceptance opening in the second component, the nipple projecting outwardly away from a radial base, the nipple including an interior axial passageway and a pair of opposing elongated window openings adapted to pass the wings of the clip element to a position outboard from the nipple upon insertion of the distal base into the nipple to a first degree of insertion, the window openings having an effective height such that the wings are compressed radially inwardly towards the central stem upon insertion of the distal base into the nipple to a second degree of insertion deeper than the first degree, wherein insertion of the distal base into the nipple to the second degree of insertion is blocked when the first component is in place between the proximal head and the collar.

2. The reusable press-in retainer assembly as recited in claim 1, wherein the first component is a doghouse connector.

3. The reusable press-in retainer assembly as recited in claim 1, wherein each of the wings includes an angled lower edge adapted to engage the second component when the nipple is inserted through the acceptance opening in the second component and the wings project outwardly through the window openings.

4. The reusable press-in retainer assembly as recited in claim 1, wherein the collar is substantially rectangular in shape with a length dimension oriented at approximately right angles to the plane containing the wings and central stem.

5. The reusable press-in retainer assembly as recited in claim 1, wherein a box frame is disposed about the collar and a portion of the box frame below the collar is adapted to fit in sliding relation within a keyway slot in the first component.

6. The reusable press-in retainer assembly as recited in claim 5, wherein the box frame is substantially horseshoe shaped.

7. The reusable press-in retainer assembly as recited in claim 6, wherein the box frame is disposed in a common plane with the flexible wings and distal segment of a central stem.

8. The reusable press-in retainer assembly as recited in claim 1, wherein the distal segment of the central stem includes a first set of raised detents disposed on opposing faces of the central stem and a second set of raised detents disposed in adjacent relation to the first set of raised detents below the first set of raised detents, the first set of raised detents having sloped upper surfaces intersecting the central stem and lower edges cooperatively forming a first shoulder at a first elevation along the central stem and the second set of raised detents having sloped upper surfaces intersecting the central stem and lower edges cooperatively forming a second shoulder at a second elevation along the central stem, the second elevation being closer to the collar than the first elevation.

9. The reusable press-in retainer assembly as recited in claim 8, wherein the first shoulder forms a substantially right angle relative to the central stem and the second shoulder is sloped relative to the central stem.

10. The reusable press-in retainer assembly as recited in claim 9, wherein the nipple includes inwardly projecting fingers oriented to slide over the first set and second set of raised detents upon insertion of the distal base into the nipple.

11. The reusable press-in retainer assembly as recited in claim 10, wherein the inwardly projecting fingers include angled lower surfaces and substantially flat upper surfaces, the upper surfaces projecting at substantially right angles relative to the central stem when the distal base is in the inserted condition within the nipple.

12. The reusable press-in retainer assembly as recited in claim 1, wherein the radial base comprises an upper support surface extending radially away from the nipple with perimeter walls extending downwardly from the upper support surface about a concave interior, the concave interior being adapted to receive the collar upon insertion of the distal base into the nipple to the second degree of insertion.

13. The reusable press-in retainer assembly as recited in claim 12, wherein a pair of spaced-apart guide walls are disposed within the concave interior for receipt of the collar between the guide walls upon insertion of the distal base into the nipple to the second degree of insertion.

14. The reusable press-in retainer assembly as recited in claim 1, wherein the clip element and the sleeve are each unitary molded polymer constructions.

15. A reusable press-in retainer assembly for joining a first component to a second component, said retainer assembly comprising:

a clip element of unitary molded polymer construction including a proximal head of platform configuration and a distal base of arrowhead configuration projecting outwardly away from the proximal head, wherein the distal base includes a pair of flexible wings extending in angled relation away from a distal segment of a central stem towards the proximal head, the central stem being operatively connected to the proximal head, a collar comprising a platform positioned in spaced relation above the proximal head and in spaced relation below lower edges of the flexible wings, wherein the collar is disposed in a plane substantially parallel to the proximal head and substantially perpendicular to a plane containing the wings and central stem, the collar having a length dimension projecting outwardly from the plane containing the wings and central stem, wherein a box frame is disposed about the collar, the box frame being disposed in a common plane with the wings and central stem, a portion of the box frame below the collar being adapted to fit in sliding relation within a keyway slot in the first component, wherein the distal segment of the central stem includes a first set of raised detents disposed on opposing faces of the central stem and a second set of raised detents disposed in adjacent relation to the first set of raised detents below the first set of raised detents, the first set of raised detents having lower edges cooperatively forming a first shoulder at a first elevation along the central stem and the second set of raised detents having lower edges cooperatively forming a second shoulder at a second elevation along the central stem, the second elevation being closer to the collar than the first elevation, wherein the first shoulder forms a substantially right angle relative to the central stem and the second shoulder is sloped relative to the central stem;

a sleeve of unitary molded polymer construction adapted to matedly receive the distal base, the sleeve including a nipple adapted for insertion through an acceptance opening in the second component, the nipple projecting outwardly away from a radial base, the nipple including an axial passageway having inwardly projecting fingers oriented to slide over the first and second set of raised detents upon insertion of the distal base into the nipple, the nipple further including a pair of opposing elongated window openings circumferentially offset from the inwardly projecting fingers, the window openings being adapted to pass the wings of the clip element to a position outboard from the nipple upon insertion of the distal base into the nipple to a first degree of insertion at which the inwardly projecting fingers engage the first shoulder, the window openings having an effective height such that the wings are compressed radially inwardly towards the central stem upon insertion of the distal base into the nipple to a second degree of insertion deeper than the first degree at which the inwardly projecting fingers engage the second shoulder, the radial base having an annular upper support surface extending radially away from the nipple with perimeter walls extending downwardly from the upper support surface about a concave interior, the concave interior being adapted to receive the collar upon insertion of the distal base into the nipple to said second degree, wherein insertion of the distal base into the nipple to said second degree is blocked when the first component is in place between the proximal head and the collar.

16. The reusable press-in retainer assembly as recited in claim 15, wherein each of the wings includes an angled lower edge adapted to engage the second component when the nipple is inserted through the acceptance opening in the second component and the wings project outwardly through the window openings.

17. The reusable press-in retainer assembly as recited in claim 15, wherein the box frame is substantially horseshoe shaped.

18. The reusable press-in retainer assembly as recited in claim 15, wherein the inwardly projecting fingers include angled lower surfaces and substantially flat upper surfaces, the upper surfaces projecting at substantially right angles relative to the central stem when the distal base is in the inserted condition within the nipple.

19. The reusable press-in retainer assembly as recited in claim 15, wherein a pair of spaced-apart guide walls are disposed within the concave interior of the radial base for receipt of the collar between the guide walls upon insertion of the distal base of the clip element into the nipple to the second degree of insertion.

20. A method of joining and disengaging a first component and a second component using a reusable press-in retainer assembly, the method comprising the steps of:

providing a press-in retainer assembly, said retainer assembly comprising a clip element including a proximal head and a distal base of arrowhead configuration projecting outwardly away from the proximal head, wherein the distal base includes a pair of flexible wings extending in angled relation away from a distal segment of a central stem, the central stem being operatively connected to the proximal head with a collar defining a platform positioned in spaced relation above the proximal head and in spaced relation below lower edges of the flexible wings, a connective structure being disposed between the proximal head and the collar adapted to engage the first component;

the retainer assembly further comprising a sleeve adapted to matedly receive the distal base, the sleeve including a nipple adapted for insertion through an acceptance opening in the second component, the nipple projecting outwardly away from a radial base, the nipple including an axial passageway and a pair of opposing elongated window openings adapted to pass the wings of the clip element to a position outboard from the nipple upon insertion of the distal base into the nipple to a first degree of insertion, the window openings having an effective height such that the wings are compressed radially inwardly towards the central stem upon insertion of the distal base into the nipple to a second degree of insertion deeper than the first degree;

securing the first component in sandwiched relation between the proximal head and the collar;

inserting the distal base of the clip element into the nipple to the first degree of insertion such that the wings project radially outwardly through the window openings;

inserting the nipple through the acceptance opening in the second component;

clamping the second component between the flexible wings and the radial base;

removing the first component from the sandwiched relation between the proximal head and the collar after the clamping step has been completed;

pressing the clip element into the nipple to the second degree of insertion such that the wings are compressed radially inwardly towards the central stem within the nipple; and

withdrawing the nipple through the acceptance opening in the second component with the wings in the compressed condition within the nipple.