Concrete Insert

• US 20140069048A1
• Filed: 09/12/2012
• Published: 03/13/2014
• Est. Priority Date: 09/12/2012
• Status: Active Grant

• Current Assignee: Mohamed R. Ally
• Original Assignee: Mohamed R. Ally
• Inventors: Ally, Mohamed R.
• Granted Patent: US 8,966,833 B2
• Time in Patent Office: Days
• US Class Current: 52/699
• CPC Class Codes: E04B 1/35 Extraordinary methods of construction, e.g. lift-slab, jack-block E04B1/34 takes precedence; falsework, shuttering for shaping walls, floors, ceilings or roofs in situ E04G11/04; conveying or assembling of building materials E04G21/00; working measures on existing buildings E04G23/00
• CPC Class Codes: E04B 1/3511 Lift-slab; characterised by a purely vertical lifting of floors or roofs or parts thereof
• CPC Class Codes: E04B 1/41 Connecting devices specially adapted for embedding in concrete or masonry joist hangers E04B1/2612; shear dowels E04B1/483; spacers other than masonry wall ties for cavity walls E04B2/30, E04B2/44; connectors for reinforcing elements E04C5/16; fastening frames to the border of openings E06B1/56
• CPC Class Codes: E04B 1/4128 receiving adjustable or removal nuts

Abstract

A concrete insert for casting in a concrete wall panel, having a housing having an elongate centre portion and two opposing longitudinal sides, and two opposing longitudinal flanges. The elongate centre portion is bounded by opposing outer longitudinal bend lines, the elongate centre portion defining a longitudinally oriented nut access slot. The opposing longitudinal sides depend inwardly from the opposing outer longitudinal bend lines to opposing inner longitudinal bend lines. The opposing longitudinal flanges depend from opposing inner longitudinal bend lines transversely to the opposing longitudinal sides and extend in mutually divergent relation. The housing and the nut box insert comprise a nut box. The nut box insert comprises at least one resilient layer having resilient end walls compressed against the housing by the compression plate for substantially preventing wet cement from entering the nut box. In another approach, end walls substantially prevent wet cement from entering the nut box.

Claims

1. A concrete insert for casting in a. concrete wall panel, the concrete wall panel having an inside surface for attachment to a building, comprising:

a housing having an elongate centre portion and two opposing longitudinal sides, and two opposing longitudinal flanges;

the elongate centre portion, bounded by opposing outer longitudinal bend lines and having an outer attachment surface for mounting the elongate centre portion substantially flush with the inside surface of the concrete wall panel, the elongate centre portion defining a longitudinally oriented nut access slot;

the opposing longitudinal sides depending inwardly from the opposing outer longitudinal bend lines to opposing inner longitudinal bend lines;

the opposing longitudinal flanges depending from opposing inner longitudinal bend lines transversely to the opposing longitudinal sides and extending in mutually divergent relation;

the housing and the nut box insert comprising a nut box;

a nut defining a threaded aperture, the nut slidably mounted in the nut box, the housing for constraining rotation of the nut for the threaded aperture in the nut to receive a threaded fastener through the nut access slot for attaching the concrete wall panel to the building;

the nut box insert comprising at least one resilient layer carried by a compression plate, the compression plate attached to the housing, the compression plate for compressing the at least one resilient layer against the bottom of the nut for permitting the nut to be slidably located within the nut box and for holding the nut under pressure in a selected location in the nut box for the threaded aperture in the nut to receive the threaded fastener through the nut access slot while the nut is in the selected location.

2. The concrete insert of claim 1 wherein the resilient layer comprises resilient end walls compressed against the housing by the compression plate for substantially preventing wet cement from entering the nut box during casting of the concrete panel.

3. The concrete insert of claim 2 wherein the compression plate compresses the at least one resilient layer against the longitudinal sides of the housing to seal the bottom of the housing and against the sides and elongate centre portion to seal the ends of the housing.

4. The concrete insert claim 2 wherein the ends of the at least one resilient layer is sized to contour to the shape of the ends of the housing when compressed by the compression plate.

5. The concrete insert of claim 3 wherein each end of the at least one resilient layer is compressed against the elongate centre portion between an end of the housing and the nut access slot.

6. The concrete insert of claim 2 wherein the threaded aperture of the nut is positioned under an end of the nut access slot when the nut abuts an end of the at least one resilient layer.

7. The concrete insert of claim 2 wherein the ends of the longitudinal sides of the housing are substantially perpendicular to the elongate centre portion of the housing.

8. The concrete insert of claim 2 wherein the ends of the longitudinal sides of the housing extend outwardly from the elongate centre portion in mutually divergent relation.

9. The concrete insert of claim 2 wherein the elongate centre portion includes end flanges for attaching the concrete insert to a form for casting the concrete wall panel.

10. The concrete insert of claim 9 wherein the end flanges are adapted to break off when the concrete panel is removed from the form.

11. The concrete insert of claim 2 wherein the resilient layer is unitary.

12. The concrete insert of claim 2 wherein at least one of the resilient ends of the at least one resilient layer are separate from the resilient layer.

13. The concrete insert of claim 2 wherein the resilient layer comprises foam rubber.

14. The concrete insert of claim 2 wherein the at least one resilient layer comprises one layer.

15. The concrete insert of claim 1 wherein the compression plate comprises end walls for substantially preventing wet cement from entering the nut box during casting of the concrete panel.

16. The concrete insert of claim 15 wherein the compression plate end walls are substantially rigid.

17. The concrete insert of claim 15 wherein the compression plate end walls seal the end of the housing.

18. The concrete insert of claim 15 wherein the compression plate seals the bottom and ends of the housing.

19. The concrete insert of claim 15 wherein the compression plate end walls comprise flanges for attaching the concrete insert to the form.

20. The concrete insert of claim 15 Wherein the flanges are adapted to break off when the concrete panel is removed from the form.

23. The concrete insert of claim 15 wherein the compression plate carries one or more or resilient layer for sealing any gaps between the compression plate and the housing.

24. The concrete insert of claim 15 wherein the compression plate carries one or more resilient layer comprising resilient end walls compressed against the housing by the compression plate for sealing gaps between the compression plate and the housing.

25. The concrete insert of claim 1 wherein the compression plate is attached to the longitudinal sides of the housing.

21. The concrete insert of 15 wherein the compression plate is made of plastic.

22. The concrete insert of 15 wherein the compression plate is made of metal,