WAVELENGTH CONVERSION ELEMENT INCLUDING PHOSPHOR PARTICLES, AND LED ELEMENT AND SEMICONDUCTOR LASER LIGHT EMITTING DEVICE USING WAVELENGTH CONVERSION ELEMENT

• US 20140072812A1
• Filed: 11/14/2013
• Published: 03/13/2014
• Est. Priority Date: 05/22/2012
• Status: Active Grant

• Current Assignee: Panasonic Corporation (Panasonic Holdings Corporation)
• Original Assignee: Panasonic Corporation (Panasonic Holdings Corporation)
• Inventors: HAMADA, Takahiro, SUZUKI, Nobuyasu, ORITA, Kenji, NAGAO, Nobuaki
• Granted Patent: US 8,780,438 B2
• Time in Patent Office: Days
• US Class Current: 428/432
• CPC Class Codes: F21K 9/64 using wavelength conversion means distinct or spaced from the light-generating element, e.g. a remote phosphor layer
• CPC Class Codes: H01L 2224/48091 Arched
• CPC Class Codes: H01L 2224/73265 Layer and wire connectors
• CPC Class Codes: H01L 2924/00014 the subject-matter covered by the group, the symbol of which is combined with the symbol of this group, being disclosed without further technical details
• CPC Class Codes: H01L 2924/16195 Flat cap [not enclosing an internal cavity]
• CPC Class Codes: H01L 33/50 Wavelength conversion elements
• CPC Class Codes: H01L 33/501 characterised by the materials, e.g. binder
• CPC Class Codes: H01S 5/0087 for illuminating phosphorescent or fluorescent materials, e.g. using optical arrangements specifically adapted for guiding or shaping laser beams illuminating these materials
• CPC Class Codes: H01S 5/02212 Can-type, e.g. TO-CAN housings with emission along or parallel to symmetry axis
• CPC Class Codes: H01S 5/02257 using windows, e.g. specially adapted for back-reflecting light to a detector inside the housing
• CPC Class Codes: H05B 33/10 Apparatus or processes specially adapted to the manufacture of electroluminescent light sources

Abstract

A wavelength conversion element includes: a plurality of phosphor particles; a first matrix located among a part of the plurality of phosphor particles and formed of zinc oxide in a c-axis orientation; and a second matrix located among a remaining part of the plurality of phosphor particles and formed of a material having a refractive index that is lower than a refractive index of the zinc oxide.

Claims

1. A wavelength conversion element, comprising:

a plurality of phosphor particles;

a first matrix located among a part of the plurality of phosphor particles and formed of zinc oxide in a c-axis orientation or single crystalline zinc oxide; and

a second matrix located among a remaining part of the plurality of phosphor particles and formed of a material having a refractive index that is lower than a refractive index of the zinc oxide.

2. The wavelength conversion element according to claim 1, wherein a full width at half maximum of a c-axis of the zinc oxide in a c-axis orientation or single crystalline zinc oxide using an X-ray rocking curve method is 4°

or less.

3. The wavelength conversion element according to claim 1, comprising:

a first phosphor layer comprising the part of the plurality of phosphor particles and the first matrix; and

a second phosphor layer comprising the remaining part of the plurality of phosphor particles and the second matrix.

4. The wavelength conversion element according to claim 3, further comprising a thin film held in contact with the first phosphor layer and formed of zinc oxide.

5. The wavelength conversion element according to claim 4, further comprising a substrate held in contact with the thin film,

wherein the thin film is located between the first phosphor layer and the substrate.

6. The wavelength conversion element according to claim 3, further comprising a substrate held in contact with the first phosphor layer.

7. The wavelength conversion element according to claim 5, wherein the substrate is formed of one selected from the group consisting of glass, quartz, silicon oxide, sapphire, gallium nitride, and zinc oxide.

8. The wavelength conversion element according to claim 1, wherein the zinc oxide is columnar crystals.

9. The wavelength conversion element according to claim 1, wherein the single crystalline zinc oxide is in the c-axis orientation.

10. The wavelength conversion element according to claim 1, wherein the plurality of phosphor particles comprise at least one selected from the group consisting of a yttrium aluminum garnet (YAG) phosphor and β

-SiAlON.

11. The wavelength conversion element according to claim 1, wherein the second matrix comprises at least one selected from the group consisting of a high temperature sintered glass, a low temperature sintered glass, silicon dioxide, a liquid glass, an inorganic-organic complex, a silicone rubber-based highly heat-resistant light-transmitting resin, and a silicone resin.

12. The wavelength conversion element according to claim 1, wherein the plurality of phosphor particles are adjacent to one another and the first matrix and the second matrix are held in contact with each other.

13. An LED element, comprising:

a semiconductor light emitting element for emitting excitation light; and

the wavelength conversion element according to claim 1 into which the excitation light emitted from the semiconductor light emitting element enters.

14. The LED element according to claim 13, further comprising a crystal separation layer located between the wavelength conversion element and the semiconductor light emitting element.

15. The LED element according to claim 14, wherein the crystal separation layer is formed of an amorphous material containing silicon dioxide as a main component.

16. The LED element according to claim 15, wherein the crystal separation layer is formed by plasma-enhanced chemical vapor deposition.

17. A semiconductor laser light emitting device, comprising:

a semiconductor laser chip for emitting excitation light; and

the wavelength conversion element according to claim 1 into which the excitation light emitted from the semiconductor laser chip enters.

18. The semiconductor laser light emitting device according to claim 17, wherein the excitation light is light in a wavelength band of blue or blue-violet.

19. The semiconductor laser light emitting device according to claim 18, wherein:

the plurality of phosphor particles comprise a blue phosphor and a yellow phosphor;

the excitation light is the light in the wavelength band of blue-violet; and

the blue phosphor emits blue light by exciting the blue phosphor by the excitation light, and the yellow phosphor emits yellow light by exciting the yellow phosphor by the excitation light or the blue light.

20. A vehicle, comprising:

the semiconductor laser light emitting device according to claim 17; and

a power supply for supplying electric power to the semiconductor laser light emitting device.