CAPACITOR BANK, LAMINATED BUS, AND POWER SUPPLY APPARATUS

• US 20140077611A1
• Filed: 09/14/2012
• Published: 03/20/2014
• Est. Priority Date: 09/14/2012
• Status: Abandoned Application

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Young, Henry Todd, Curbelo, Alvaro Jorge Mari, Kuttenkuler, Jason Daniel, Cillessen, Sean
• Application Number:
  US13/617,768
• Publication Number:
  US 20140077611A1
• Time in Patent Office: Days
• US Class Current: 307/82
• CPC Class Codes: H01G 11/10 Multiple hybrid or EDL capacitors, e.g. arrays or modules housings, cases, encapsulations or mountings thereof H01G11/78
• CPC Class Codes: H01G 2/00 Details of capacitors not covered by a single one of groups H01G4/00-H01G11/00
• CPC Class Codes: H01G 2/04 specially adapted for mounting on a chassis
• CPC Class Codes: H01G 2/08 Cooling arrangements; Heating arrangements; Ventilating arrangements
• CPC Class Codes: H05K 7/1432 specially adapted for power drive units or power converters
• CPC Class Codes: H05K 7/14324 comprising modular units, e.g. DIN rail mounted units
• CPC Class Codes: H05K 7/14329 specially adapted for the configuration of power bus bars
• CPC Class Codes: Y02E 60/13 Energy storage using capacitors

Abstract

A capacitor bank includes a laminated bus bar having a high potential conductive layer and a low potential conductive layer disposed in close proximity at opposing surfaces of an intervening insulation layer. The bank also includes a plurality of bus capacitors electrically connected to the laminated bus bar. The laminated bus bar and the bus capacitors having a combined inductance sufficiently low such that the bus capacitors are electrically connected effectively in parallel with the laminated bus bar.

Claims

1. A capacitor bank comprising:

a laminated bus bar having a high potential conductive layer and a low potential conductive layer disposed at opposing surfaces of an intervening insulation layer;

a plurality of bus capacitors electrically connected to the laminated bus bar; and

the laminated bus bar and the bus capacitors having a combined inductance sufficiently low such that the bus capacitors are electrically connected effectively in parallel with the laminated bus bar.

2. The capacitor bank of claim 1, wherein:

the high potential conductive layer includes an array of high potential vias;

the low potential conductive layer includes an array of low potential vias;

the plurality of bus capacitors each have a respective high potential terminal which is connected at the high potential conductive layer of the laminated bus bar and a respective low potential terminal connected at the low potential conductive layer of the laminated bus bar; and

the bus capacitors are electrically connected effectively in parallel with the high potential vias and the low potential vias of the laminated bus bar.

3. A power supply apparatus comprising the capacitor bank of claim 2, and further comprising:

at least one power converter electrically connected to the bus bar across at least one of the high potential vias and at least one of the low potential vias, effectively in parallel with the bus capacitors, the power converter not housing a commutating capacitor.

4. The power supply apparatus of claim 3, wherein the at least one power converter is a first power converter of a plurality of power converters, all electrically connected effectively in parallel with the bus capacitors and having no internal commutating capacitors.

5. The power supply apparatus of claim 4, further comprising at least one DC current source electrically connected to the laminated bus bar effectively in parallel with the power converters.

6. The power supply apparatus of claim 5, wherein the at least one DC current source includes at least one of a battery, an ultra-capacitor, a photovoltaic cell, or a DC generator.

7. The power supply apparatus of claim 4, wherein the first power converter is configured as a master power converter, and the other power converters of the plurality of power converters are connected in data parallel to the master power converter.

8. The power supply apparatus of claim 4, wherein the first power converter is configured as a master power converter, and the other power converters of the plurality of power converters are connected in data series to the master power converter.

9. The power supply apparatus of claim 2, wherein the bus capacitors are connected at a first wing of the laminated bus bar, while the high potential vias and the low potential vias are formed at a second wing of the laminated bus bar that extends generally orthogonal to the first wing.

10. A power supply apparatus comprising the capacitor bank of claim 1, and further comprising:

at least one power converter electrically connected to the laminated bus bar so that it is effectively in parallel with the bus capacitors, the at least one power converter not including any commutating capacitors.

11. The power supply apparatus of claim 10, further comprising:

at least one DC current source electrically connected to the laminated bus bar effectively in parallel with the at least one power converter.

12. A power supply apparatus comprising:

a laminated bus bar having a high potential conductive layer and a low potential conductive layer disposed in close proximity at opposing surfaces of an intervening insulation layer, the high potential conductive layer including an array of high potential vias and the low potential conductive layer including an array of low potential vias;

plural bus capacitors each having a respective high potential terminal electrically connected to the high potential conductive layer and having a respective low potential terminal electrically connected to the low potential conductive layer of the bus bar; and

plural power converters connected across the high potential vias and the low potential vias, wherein the power converters have no commutating capacitors.

13. The power supply apparatus of claim 12, wherein each power converter houses only a respective ancillary capacitance.

14. The power supply apparatus of claim 12, wherein the power converters are spaced more closely together than a spacing between power converters of a power supply apparatus having commutating capacitors.

15. The power supply apparatus of claim 14, wherein

each power converter has net power density of at least about 2.6 W/cm3, and

the power converters are arrayed along the bus bar at no more than about 15 cm spacing on centers.

16. The power supply apparatus of claim 12, the power converters comprising at least one first power converter configured for supplying current to the laminated bus bar and at least one second power converter configured for receiving current from the laminated bus bar.

17. A laminated bus bar comprising:

an insulation layer extending along an axis and defining a profile orthogonal to the axis, the profile including a first wing and a second wing protruding at an angle from a longitudinal edge of the first wing;

a first conductive layer disposed at a first surface of the insulation layer;

a second conductive layer disposed at a second surface of the insulation layer opposite the first conductive layer;

first and second pluralities of vias formed, in electrical contact with the first conductive layer, through the first wing and through the second wing, respectively; and

third and fourth pluralities of vias formed, in electrical contact with the second conductive layer, through the first wing and through the second wing, respectively.

18. The laminated bus bar of claim 17, wherein the first and second conductive layers are in close proximity, such that the laminated bus bar presents minimal parasitic inductance across the pluralities of vias.

19. The laminated bus bar of claim 17, wherein the first and second pluralities of vias are arrayed along the axis of the laminated bus bar.

20. The laminated bus bar of claim 19, wherein the third and fourth pluralities of vias are arrayed along the axis at locations respectively corresponding to the first and second pluralities of vias.

21. The laminated bus bar of claim 17, wherein the profile is substantially uniform.

22. A power supply apparatus comprising:

the laminated bus bar of claim 17;

plural bus capacitors attached at the first wing and electrically connected across the first conductive layer and the second conductor layer by way of the first and third pluralities of vias; and

plural power converters attached at the second wing and electrically connected across the first conductive layer and the second conductor layer by way of the second and fourth pluralities of vias.