Systems and Methods for Inspecting and Monitoring a Pipeline

• US 20140078499A1
• Filed: 09/14/2012
• Published: 03/20/2014
• Est. Priority Date: 09/14/2012
• Status: Active Grant

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Tunheim, Ola, Freese, Robert P., Jones, Christopher M., Abney, Laurence J., MacLennan, James R., Idland, Thomas
• Granted Patent: US 9,176,052 B2
• Time in Patent Office: Days
• US Class Current: 356/241.1
• CPC Class Codes: G01N 21/31 Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry G01N21/72 takes precedence
• CPC Class Codes: G01N 21/88 Investigating the presence of flaws or contamination
• CPC Class Codes: G01N 21/954 Inspecting the inner surface of hollow bodies, e.g. bores
• CPC Class Codes: G01N 29/265 by moving the sensor relative to a stationary material

Abstract

Disclosed are systems and methods for inspecting and monitoring an inner surface of a pipeline. One system includes a pig arranged within the pipeline, one or more optical computing devices arranged on the pig adjacent the inner surface of the pipeline for monitoring at least one substance present on the inner surface. The optical computing devices include at least one integrated computational element configured to optically interact with the at least one substance and thereby generate optically interacted light, and at least one detector arranged to receive the optically interacted light and generate an output signal corresponding to a characteristic of the at least one substance. A signal processor is communicably coupled to the at least one detector of each optical computing device for receiving the output signal of each optical computing device and determining the characteristic of the at least one substance.

Claims

1. A system for inspecting and monitoring an inner surface of a pipeline, comprising:

a movable inline inspection device arranged within the pipeline;

one or more optical computing devices arranged on the movable inline inspection device adjacent the inner surface of the pipeline for monitoring at least one substance present on the inner surface, the one or more optical computing devices comprising;

at least one integrated computational element configured to optically interact with the at least one substance and thereby generate optically interacted light; and

at least one detector arranged to receive the optically interacted light and generate an output signal corresponding to a characteristic of the at least one substance; and

a signal processor communicably coupled to the at least one detector of each optical computing device for receiving the output signal of each optical computing device, the signal processor being configured to determine the characteristic of the at least one substance as detected by each optical computing device and provide a resulting output signal.

2. The system of claim 1, wherein the at least one substance is a substance selected from the group consisting of an organic or inorganic deposit, iron oxide, a weld, an internal coating, one or more tags, and any combinations thereof.

3. The system of claim 1, wherein the movable inline inspection device comprises a housing with one or more drive discs arranged at each end of the housing, the system further comprising:

a sensor housing extending radially from the housing and having an outer periphery in close proximity to the inner surface of the pipeline, the one or more optical computing devices being arranged about the outer periphery of the sensor housing.

4. The system of claim 1, further comprising a plurality of fingers extending from the movable inline inspection device toward the inner surface of the pipeline, the plurality of fingers having the one or more optical computing devices coupled thereto and configured to place the one or more optical computing devices adjacent the inner surface.

5. The system of claim 1, wherein the movable inline inspection device comprises a housing with one or more drive discs arranged at each end of the housing, the one or more optical computing devices being arranged on at least one of the one or more drive discs.

6. The system of claim 1, wherein the resulting output signal is indicative of the characteristic of the at least one substance.

7. The system of claim 1, wherein the resulting output signal is indicative of the characteristic of the at least one substance and one or more additional substances present within the pipeline.

8. The system of claim 1, wherein the at least one substance comprises at least a first substance and a second substance, and the one or more optical computing devices comprise:

a first set of optical computing devices arranged to monitor a first radial division of the inner surface of the pipeline and detect a characteristic of the first substance; and

a second set of optical computing devices arranged to monitor a second radial division of the inner surface of the pipeline and detect a characteristic of the second substance.

9. The system of claim 1, wherein the resulting output signal is a chemical map of the pipeline.

10. The system of claim 1, wherein the resulting output signal comprises stored data corresponding to the output signals of each optical computing device.

11. The system of claim 1, wherein the one or more optical computing devices further comprises an electromagnetic radiation source configured to emit electromagnetic radiation that optically interacts with the at least one substance.

12. The system of claim 11, wherein the at least one detector is a first detector and each of the one or more optical computing devices further comprises a second detector arranged to detect the electromagnetic radiation from the electromagnetic radiation source and thereby generate a compensating signal indicative of electromagnetic radiating deviations.

13. The system of claim 12, wherein the signal processor is communicably coupled to the first and second detectors and configured to receive and computationally combine the output and compensating signals in order to normalize the output signal.

14. A method of inspecting and monitoring an inner surface of a pipeline, comprising:

introducing a movable inline inspection device into the pipeline, the movable inline inspection device having one or more optical computing devices arranged thereon adjacent the inner surface of the pipeline, wherein each optical computing device has at least one integrated computational element arranged therein;

optically interacting electromagnetic radiation radiated from at least one substance present on the inner surface of the pipeline with the at least one integrated computational element of each optical computing device; and

determining with the signal processor a characteristic of the at least one substance detected by each optical computing device.

15. The method of claim 14, further comprising:

generating optically interacted light from the at least one integrated computational element of each optical computing device;

receiving with at least one detector arranged within each optical computing device the optically interacted light from the corresponding at least one integrated computational element;

generating with the at least one detector of each optical computing device an output signal corresponding to the characteristic of the at least one substance; and

receiving the output signal from each optical computing device with the signal processor communicably coupled to the at least one detector of each optical computing device.

16. The method of claim 14, further comprising providing with the signal processor a resulting output signal that provides a chemical map of the pipeline.

17. The method of claim 14, further comprising providing with the signal processor a resulting output signal that comprises stored data corresponding to the output signals of each optical computing device

18. The method of claim 14, further comprising:

emitting electromagnetic radiation from an electromagnetic radiation source arranged in each optical computing device;

optically interacting the electromagnetic radiation from each optical computing device with the at least one substance; and

generating optically interacted radiation to be detected by the at least one detector in each optical computing device.

19. The method of claim 18, wherein the at least one detector in each optical computing device is a first detector, the method further comprising:

receiving and detecting with a second detector arranged in each optical computing device at least a portion of the electromagnetic radiation;

generating with each second detector a compensating signal indicative of radiating deviations of the corresponding electromagnetic radiation source of each optical computing device; and

computationally combining the output signal and the compensating signal of each optical computing device with the signal processor communicably coupled to the first and second detectors of each optical computing device, whereby the characteristic of the at least one substance is determined.

20. The method of claim 14, wherein the at least one substance is a weld and the one or more optical computing devices include a first optical computing device and a second optical computing device, the method further comprising:

detecting the weld with the first optical computing device;

generating a first output signal with the first optical computing device corresponding to the weld;

detecting the weld with the second optical computing device, the second optical computing device being axially spaced from the first optical computing device by a known distance;

generating a second output signal with the second optical computing device corresponding to the weld;

receiving the first and second output signals with the signal processor; and

computationally combining the first and second output signals to determine a velocity of the movable inline inspection device.

21. The method of claim 14, wherein the at least one substance is an internal coating applied to the inner surface of the pipeline and the characteristic is a chemical composition corresponding to the internal coating, the method further comprising providing with the signal processor a resulting output signal indicative of locations in the pipeline where the internal coating is absent.

22. The method of claim 14, wherein the at least one substance is corrosion present on the inner surface of the pipeline and the characteristic is an iron oxide corresponding to the corrosion, the method further comprising providing with the signal processor a resulting output signal indicative of locations in the pipeline where corrosion is present.