Light Guide Plates and Optical Films with Mating Alignment Features

• US 20140085576A1
• Filed: 09/27/2012
• Published: 03/27/2014
• Est. Priority Date: 09/27/2012
• Status: Abandoned Application

• Current Assignee: Apple Inc.
• Original Assignee: Apple Inc.
• Inventors: Benson, Eric, Garelli, Adam T., Mathew, Dinesh C., Posner, Bryan W., Qi, Jun, Yin, Victor H.
• Application Number:
  US13/629,440
• Publication Number:
  US 20140085576A1
• Time in Patent Office: Days
• US Class Current: 349/106
• CPC Class Codes: G02B 6/0021 for housing at least a part of the light source, e.g. by forming holes or recesses
• CPC Class Codes: G02B 6/0065 Manufacturing aspects; Material aspects
• CPC Class Codes: G02B 6/0086 Positioning aspects

Abstract

Electronic devices may be provided with backlight structures that provide backlight illumination for a display. The backlight structures include a light source such as an array of light-emitting diodes that launches light into an edge of a light guide plate. The light guide plate distributes the light laterally across display layers in the display. One or more optical films such as brightness enhancement films and diffuser layers are interposed between the display layers and the light guide plate. The light guide plate includes light guide plate alignment features that mate with corresponding optical film alignment features in the optical films. The light guide plate alignment features may be protrusions that extend into openings such as notches or holes in the optical films. The light guide plate may have a protruding portion that extends around a periphery of the light guide plate and surrounds a perimeter of the optical films.

Claims

1. A backlight assembly configured to provide backlight illumination to display layers in a display, comprising:

a light guide plate having a surface from which the backlight illumination is provided to the display layers, wherein the light guide plate has at least one light guide plate alignment feature; and

at least one optical film having an optical film alignment feature that is configured to mate with the at least one light guide plate alignment feature to laterally align the at least one optical film with respect to the light guide plate.

2. The backlight assembly defined in claim 1 wherein the at least one light guide plate alignment feature comprises a protrusion that protrudes from the surface towards the display layers.

3. The backlight assembly defined in claim 2 further comprising a stack of optical films that includes the at least one optical film, wherein each optical film in the stack of optical films includes a respective optical film alignment feature that is configured to mate with the at least one light guide plate alignment feature.

4. The backlight assembly defined in claim 2 wherein the optical film alignment feature comprises a notch in the at least one optical film that is configured to receive the protrusion in the light guide plate.

5. The backlight assembly defined in claim 2 wherein the optical film alignment feature comprises a hole in the at least one optical film that is configured to receive the protrusion in the light guide plate.

6. The backlight assembly defined in claim 2 wherein a portion of the at least one optical film partially surrounds a perimeter of the protrusion in the light guide plate.

7. The backlight assembly defined in claim 2 wherein a portion of the at least one optical film completely surrounds a perimeter of the protrusion in the light guide plate.

8. The backlight assembly defined in claim 1 wherein the light guide plate comprises polymethyl methacrylate.

9. The backlight assembly defined in claim 1 wherein the at least one optical film comprises a brightness enhancement film.

10. The backlight assembly defined in claim 1 wherein the at least one optical film has a first coefficient of thermal expansion, wherein the light guide plate has a second coefficient of thermal expansion, and wherein the first coefficient of thermal expansion is less than the second coefficient of thermal expansion.

11. A display, comprising:

display layers configured to display an image;

a light guide plate having a surface from which backlight illumination is provided to the display layers, wherein the light guide plate comprises a protruding portion that protrudes out from the surface towards the display layers and that extends along a periphery of the light guide plate; and

at least one optical film interposed between the light guide plate and the display layers, wherein the protruding portion surrounds a perimeter of the at least one optical film.

12. The display defined in claim 11 wherein the surface and the protruding portion of the light guide plate together define a recess and wherein the at least one optical film is mounted within the recess.

13. The display defined in claim 11 wherein the protruding portion comprises a rectangular fence that surrounds the perimeter of the at least one optical film and wherein the rectangular fence is configured to laterally align the at least one optical film with respect to the light guide plate.

14. The display defined in claim 11 wherein the at least one optical film has a first coefficient of thermal expansion, wherein the light guide plate has a second coefficient of thermal expansion, and wherein the first coefficient of thermal expansion is less than the second coefficient of thermal expansion.

15. The display defined in claim 11 wherein the at least one optical film comprises a diffuser layer.

16. The display defined in claim 11 wherein the display layers comprise:

a color filter layer;

a thin-film transistor layer; and

a liquid crystal layer interposed between the color filter layer and the thin-film transistor layer.

17. An electronic device, comprising:

an electronic device housing;

display layers mounted in the electronic device housing;

a light guide plate having a surface from which backlight illumination is provided to the display layers, wherein the light guide plate comprises at least one alignment feature that protrudes from the surface towards the display layers; and

a stack of optical films interposed between the display layers and the light guide plate, wherein the stack of optical films comprises at least one light guide plate receiving portion configured to mate with the at least one alignment feature to laterally align the stack of optical films with respect to the light guide plate.

18. The electronic device defined in claim 17 wherein the at least one light guide plate receiving portion comprises a first notch formed at an edge of the stack of optical films and a second notch formed at an opposing edge of the stack of optical films.

19. The electronic device defined in claim 18 wherein the at least one alignment feature comprises first and second protruding structures, wherein the first notch receives the first protruding structure, and wherein the second notch receives the second protruding structure.

20. The electronic device defined in claim 17 wherein the at least one alignment feature comprises an insert molded alignment structure that is insert molded over the light guide plate.

21. The electronic device defined in claim 17 wherein a portion of the stack of optical films partially surrounds a perimeter of the at least one alignment feature.

22. The electronic device defined in claim 17 wherein a portion of the stack of optical films completely surrounds a perimeter of the at least one alignment feature.