USE AND GENERATION OF OZONE AS A DISINFECTANT OF DAIRY ANIMAL TISSUES, DAIRY EQUIPMENT, AND INFRASTRUCTURE

• US 20140090606A1
• Filed: 12/10/2013
• Published: 04/03/2014
• Est. Priority Date: 07/15/2010
• Status: Abandoned Application

• Current Assignee: Agventures, LLC
• Original Assignee: Agventures, LLC
• Inventors: Heacox, Dana
• Application Number:
  US14/102,140
• Publication Number:
  US 20140090606A1
• Time in Patent Office: Days
• US Class Current: 119/603
• CPC Class Codes: A01J 7/02 for cleaning or sanitising milking machines or devices
• CPC Class Codes: A01J 7/04 for treatment of udders or teats, e.g. for cleaning
• CPC Class Codes: A01K 1/12 Milking stations
• CPC Class Codes: A01K 13/001 Washing, cleaning, or drying devices for veterinary purposes A61D7/00, A61D11/00
• CPC Class Codes: A61K 33/40 Peroxides

Abstract

An ozone delivery system, method, and apparatus are disclosed. Ozonated water can be used to disinfect and dean various surfaces, equipment, and animals in a dairy setting. Animals can be disinfected and protected from disease through the use of wash-pen and sprayer injections, and other footbath products. Ozone can be educted into a drop hose and a pre-dip line at periodic intervals and into a foot bath to provide refreshed ozonated water. The ozone delivery system and method sterilizes all equipment and floor surfaces without damaging diary equipment components. The system can incorporate computer-controlled options such as maintaining of gas levels, monitoring ozonated water levels, monitoring concentrations of ozone in said ozonated water, controlling entry and exit gates, controlling a drainage system, and monitoring and educting ozone in a foot bath and wash pen.

Claims

1. An ozone delivery system, comprising:

ozonated water comprising ozone dissolved at preferable concentrations of 0.04 parts per million to 2.1 parts per million, said ozone educted into a low-pressure hose and a pre-dip line with ozonated water;

an ozone delivery apparatus comprising;

a programmable logic controller and a relay for computer-controlled automation for educting ozone into said ozonated water, wherein said programmable logic controller turns off said ozone generator based on set parameters regarding pressure and ambient ozone level readings from a dissolved ozone meter; and

a surface for applying said ozonated water for disinfecting and cleaning said surface through said application of said ozonated water to said surface through a low-pressure hose, wherein said surface comprises an exterior of an animal.

2. The system of claim 1 wherein said dissolved ozone meter reads and displays a concentration of said ozone in said ozonated water, wherein said programmable logic controller links a reading from said dissolved ozone meter to at least one of an alarm, an online monitoring system, a device to call a service technician, and a device to send a SMS message to said service technician.

3. The system of claim 1 wherein said surface further comprises at least one of the following:

a calf milk bottle, a washing machine used to wash teat wiping towel, an animal teat, an animal hoof, equipment, dairy equipment, a dairy surface, a floor surface, a dairy floor surface, an animal stall, a milking pit surface, and milking pit equipment.

4. The system of claim 1 further comprising a foot bath filled with said ozonated water wherein an animal enters said foot bath to disinfect said animal in said ozonated water, wherein said foot bath comprises a service line that re-fills said foot bath with ozonated water, wherein said ozone is educted into a foot bath as controlled by an evac valve to provide refreshed ozonated water in said foot bath and clear said footbath of debris.

5. The system of claim 1 further comprising a wash pen utilizing said ozonated water wherein an animal enters said wash pen to disinfect said animal in said ozonated water, prevent dirt and bacteria from entering a milk supply, and prevent disease transmission between a plurality of animals.

6. The system of claim 1 further comprising ozone educted into a drop hose and said pre-dip line at periodic intervals, wherein a fill valve is connected to said drop hose to periodically refresh water in said drop hose and send water to a foot bath based on a predetermined time cycle.

7. The system of claim 1 wherein said ozone generator generates said ozonated water without mixing or storing said ozonated water in a reservoir, wherein said ozonated water comprising ozone is dissolved at a preferable concentration of 0.4 parts per million, wherein ozone is educted into a drop hose and said pre-dip line at periodic intervals.

8. The system of claim 1 further comprising said programmable logic controller coupled to an ozone generator, a pressure sensor, and said ambient gas detector.

9. The system of claim 1 further comprising an automated valve managed by an ambient ozone gas detector, wherein said automated valve closes when ambient gas levels rise to within 80% of an OSHA eight hour exposure limit, and wherein said automated valve is opened for a preset amount of time when gas levels fall below 80% of said OSHA eight hour exposure limit.

10. The system of claim 9 wherein said automated valve is programmed by said programmable logic controller to close based on an event, wherein said event comprises at least one of time of day, time of day when no cows are milked, time of day when milk line is washed.

11. The system of claim 1 further comprising a plurality of oxygen concentrators each coupled to a compressor, wherein a first oxygen contractor of said plurality of oxygen concentrators is turned on and off by a pressure switch located on an ozone tank, and wherein a second oxygen contractor of said plurality of oxygen concentrators is turned on and off by a pressure switch located on an inside manifold before a needle valve.

12. The system of claim 1 further comprising an enclosure housing said programmable logic controller, ozone generator, pressure sensor, needle valve, check valve, tank with pressure gauge, ball valve, automated valve, manifold, educator/injector, dissolved ozone meter, and light emitting diodes that signify unsafe ozone gas levels and machine power status, and wherein a thermal switch is located on an exterior of said enclosure, wherein said thermal switch measures external temperature, wherein said thermal switch indicates freezing temperatures to said programmable logic controller to modify filling and evacuating a footbath.

13. An ozone delivery apparatus, comprising:

ozonated water comprising ozone dissolved at preferable concentrations of 0.04 parts per million to 2.1 parts per million, said ozone educted into a low-pressure hose and a pre-dip line with ozonated water, said ozonated water exiting said low-pressure hose towards a surface wherein said surface is disinfected and cleaned via application of said ozonated water to said surface, wherein said surface comprises an exterior of an animal; and

a programmable logic controller and a relay for computer-controlled automation for educting ozone into said ozonated water, wherein said programmable logic controller turns off said ozone generator based on set parameters regarding pressure and ambient ozone level readings from a dissolved ozone meter.

14. The apparatus of claim 13 wherein said dissolved ozone meter reads and displays a concentration of said ozone in said ozonated water, wherein said programmable logic controller links a reading from said dissolved ozone meter to at least one of an alarm, an online monitoring system, a device to call a service technician, and a device to send a SMS message to said service technician.

15. The apparatus of claim 13 further comprising an automated valve managed by an ambient ozone gas detector, wherein said automated valve closes when ambient gas levels rise to within 80% of an OSHA eight hour exposure limit, and wherein said automated valve is opened for a preset amount of time when gas levels fall below 80% of said OSHA eight hour exposure limit, wherein said automated valve is programmed by said programmable logic controller to close based on an event, wherein said event comprises at least one of time of day, time of day when no cows are milked, time of day when milk line is washed.

16. The apparatus of claim 13 further comprising an enclosure housing said programmable logic controller, ozone generator, pressure sensor, needle valve, check valve, tank with pressure gauge, ball valve, automated valve, manifold, educator/injector, dissolved ozone meter, and light emitting diodes that signify unsafe ozone gas levels and machine power status, and wherein a thermal switch is located on an exterior of said enclosure, wherein said thermal switch measures external temperature, wherein said thermal switch indicates freezing temperatures to said programmable logic controller to modify filling and evacuating a footbath.

17. An ozone delivery apparatus, comprising:

ozonated water comprising ozone dissolved at preferable concentrations of 0.04 parts per million to 1.2 parts per million said ozone educted into a low-pressure hose and a pre-dip line with ozonated water, said ozonated water exiting said low-pressure hose towards a surface wherein said surface is disinfected and cleaned via application of said ozonated water to said surface, wherein said surface comprises an exterior of an animal;

a programmable logic controller and a relay for computer-controlled automation for educting ozone into said ozonated water, wherein said programmable logic controller turns off said ozone generator based on set parameters regarding pressure and ambient ozone level readings from a dissolved ozone meter, wherein said programmable logic controller is coupled to an ozone generator, a pressure sensor, an ambient gas detector, and automated valves that feed and evacuate a foot bath, wherein said automated valves are cycled based on timing, water flow, or water level measurements; and

said foot bath filled with water, wherein said ozone is educted into said foot bath, wherein an animal enters said foot bath to disinfect said animal in said ozonated water, wherein said foot bath comprises a service line that re-fills said foot bath with ozonated water, and wherein said animal is unsupported by a limb support mechanism.

18. The apparatus of claim 17 wherein said dissolved ozone meter reads and displays a concentration of said ozone in said ozonated water, wherein said programmable logic controller links a reading from said dissolved ozone meter to at least one of an alarm, an online monitoring system, a device to call a service technician, and a device to send a SMS message to said service technician.

19. The apparatus of claim 17 further comprising an automated valve managed by an ambient ozone gas detector, wherein said automated valve closes when ambient gas levels rise to within 80% of an OSHA eight hour exposure limit, and wherein said automated valve is opened for a preset amount of time when gas levels fall below 80% of said OSHA eight hour exposure limit, wherein said automated valve is programmed by said programmable logic controller to close based on an event, wherein said event comprises at least one of time of day, time of day when no cows are milked, time of day when milk line is washed.

20. The apparatus of claim 17 further comprising an enclosure housing said programmable logic controller, ozone generator, pressure sensor, needle valve, check valve, tank with pressure gauge, ball valve, automated valve, manifold, educator/injector, dissolved ozone meter, and light emitting diodes that signify unsafe ozone gas levels and machine power status, and wherein a thermal switch is located on an exterior of said enclosure, wherein said thermal switch measures external temperature, wherein said thermal switch indicates freezing temperatures to said programmable logic controller to modify filling and evacuating a footbath.