SURFACE-MODIFIED GLASS SUBSTRATE

• US 20140090864A1
• Filed: 10/01/2013
• Published: 04/03/2014
• Est. Priority Date: 10/03/2012
• Status: Active Grant

• Current Assignee: Corning Incorporated
• Original Assignee: Corning Incorporated
• Inventors: Paulson, Charles Andrew
• Granted Patent: US 9,328,016 B2
• Time in Patent Office: Days
• US Class Current: 174/50
• CPC Class Codes: B32B 17/06 comprising glass as the main or only constituent of a layer, next to another layer of a specific material
• CPC Class Codes: B32B 2307/536 Hardness
• CPC Class Codes: C03C 17/225 Nitrides
• CPC Class Codes: C03C 21/002 to perform ion-exchange between alkali ions C03C21/005 takes precedence
• CPC Class Codes: C03C 2217/213 SiO2
• CPC Class Codes: C03C 2217/281 Nitrides
• CPC Class Codes: C03C 2218/156 by magnetron sputtering
• CPC Class Codes: H05K 5/0004 comprising several parts forming a closed casing
• CPC Class Codes: Y10T 428/265 1 mil or less
• CPC Class Codes: Y10T 428/266 of base or substrate
• CPC Class Codes: Y10T 428/30 Self-sustaining carbon mass or layer with impregnant or other layer

Abstract

Scratch-resistant glass substrates including a hard, scratch-resistant layer over a major surface of the substrate are disclosed. The layer may exhibit a hardness, as measured using a Berkovich indenter, of at least 10 GPa and an x-ray amorphous structure along at least a portion of the thickness of the layer. The layer may optionally exhibit an optical transparency of at least 70% and/or a compressive stress of at least 10 MPa.

Claims

1. A glass substrate, comprising:

a glass main body having opposing major surfaces; and

a layer having a thickness provided over a majority of a first major surface, wherein at least a portion of the thickness of the layer comprises a Berkovich indenter hardness of at least 10 GPa and an x-ray amorphous structure, and wherein the layer comprises at least one attribute selected from the group consisting of;

an optical transparency of at least 70%; and

a compressive stress of at least 10 MPa.

2. The glass substrate according to claim 1, wherein the layer comprises both attributes selected from the group.

3. The glass substrate according to claim 1, wherein the layer comprises a Berkovich indenter hardness ranging from 10 GPa to 30 GPa.

4. The glass substrate according to claim 1, wherein the layer has an optical transparency ranging from 70% to 90%.

5. The glass substrate according to claim 1, wherein the thickness of the layer is in the range from about 50 nm to about 200 nm.

6. The glass substrate according to claim 1, wherein the thickness of the layer is in the range from about 50 nm to about 2 μ

m.

7. The glass substrate according to claim 1, wherein the layer has a compressive stress ranging from 10 MPa to 500 MPa.

8. The glass substrate according to claim 1, wherein the layer has a crystalline fraction of about 20 vol. % or less.

9. The glass substrate according to claim 8, wherein the layer is substantially free of any crystalline fraction.

10. The glass substrate according to claim 1, wherein the layer is a contiguous layer.

11. The glass substrate according to claim 1, wherein the layer is provided in direct physical contact with the glass substrate.

12. The glass substrate according to claim 1, wherein one or more of an anti-reflective layer, anti-sparkle layer, anti-glare layer and an adhesion-promoting layer are provided between the glass substrate and the layer.

13. The glass substrate according to claim 1, wherein the layer has a refractive index of less than about 3 at visible wavelengths.

14. The glass substrate according to claim 1, wherein the layer has a refractive index between about 1.7 and 2.8 at visible wavelengths.

15. The glass substrate according to claim 1, wherein the layer has a reflectance of less than about 40% at visible wavelengths.

16. The glass substrate according to claim 1, wherein the layer is water clear.

17. The glass substrate according to claim 1, where the layer is substantially free of microductile scratches.

18. The glass substrate according to claim 1, wherein the glass substrate has a thickness ranging from about 100 microns to 5 mm.

19. The glass substrate according to claim 1, wherein the glass substrate comprises chemically-strengthened glass.

20. The glass substrate according to claim 1, wherein the layer comprises a metal oxide, a metal nitride, a metal carbide, a metal boride, diamond-like carbon or a combination thereof.

21. The glass substrate according to claim 19, wherein the metal is selected from the group consisting of B, Al, Si, Ti, V, Cr, Y, Zr, Nb, Mo, Sn, Hf, Ta and W.

22. An electronic device housing, comprising:

at least one of (a) a front glass cover placed and secured to provide a front surface for the electronic device enclosure, and (b) a back glass cover placed and secured to provide a back surface for the electronic device enclosure, wherein the front glass cover and the back glass cover comprise the glass substrate according to claim 1.

23. A glass substrate, comprising:

a glass main body having opposing major surfaces; and

a layer having a thickness provided over a majority of a first major surface, wherein at least a portion of the thickness of the layer comprises a Berkovich indenter hardness of at least 10 GPa and an x-ray amorphous structure, and

wherein the glass substrate exhibits a scratch width reduction, when scratched using a Berkovich indenter and a load of at least 60 mN, of at least 35%, when compared to a glass main body without the layer provided over a majority of a first major surface.

24. An electronic device housing, comprising:

at least one of (a) a front glass cover placed and secured to provide a front surface for the electronic device enclosure, and (b) a back glass cover placed and secured to provide a back surface for the electronic device enclosure, wherein the front glass cover and the back glass cover comprise the glass substrate according to claim 23.

25. A glass substrate, comprising:

a glass main body having opposing major surfaces; and

a layer having a thickness provided over a majority of a first major surface, wherein at least a portion of the thickness of the layer comprises a Berkovich indenter hardness of at least 10 GPa and an x-ray amorphous structure, and

wherein the glass substrate exhibits a scratch depth reduction, when scratched using a Berkovich indenter and a load of up to about 160 mN, of at least 35%, when compared to a glass main body without the layer provided over a majority of a first major surface.

26. An electronic device housing, comprising:

at least one of (a) a front glass cover placed and secured to provide a front surface for the electronic device enclosure, and (b) a back glass cover placed and secured to provide a back surface for the electronic device enclosure, wherein the front glass cover and the back glass cover comprise the glass substrate according to claim 25.