METHOD FOR MANUFACTURING REGISTRATION TEMPLATE

• US 20140096369A1
• Filed: 06/05/2012
• Published: 04/10/2014
• Est. Priority Date: 06/06/2011
• Status: Abandoned Application

• Current Assignee: ONO & Co., Ltd.
• Original Assignee: ONO & Co., Ltd.
• Inventors: Ono, Hidenori, Sugiyama, Hisayuki, Matsumoto, Nozomu
• Application Number:
  US14/124,524
• Publication Number:
  US 20140096369A1
• Time in Patent Office: Days
• US Class Current: 29/592
• CPC Class Codes: A61B 2090/3983 Reference marker arrangements for use with image guided surgery
• CPC Class Codes: A61B 90/11 with guides for needles or instruments, e.g. arcuate slides or ball joints
• CPC Class Codes: A61B 90/39 Markers, e.g. radio-opaque or breast lesions markers
• CPC Class Codes: Y10T 29/49 Method of mechanical manufacture

Abstract

A method for manufacturing a registration template for use in medical navigation system-guided surgery, comprising: producing a registration template having a surface, which precisely surface-bonds to a surface of a bone at a surgical target site of a patient, and having three or more registration points, from stereoscopic surface data ensuring precise surface bonding to the surface of the bone at the surgical target site of the patient, based on stereoscopic surface data created from tomography information on the bone of the surgical target site of the patient; and providing a pedestal (4) for mounting optical tracking balls (7), which are used for three-dimensional position detection for a medical navigation system, at the center of the registration points. By using the template having curves surfaces which three-dimensionally precisely and intimately contact the bone surface of the patient, high-precision registration can be performed, and an operator'"'"'s man-hours immediately before surgery in an operating room can be reduced to shorten the surgery time.

Claims

1. A method for manufacturing a registration template having three or more registration points for use in medical navigation system-guided surgery, comprising:

producing a template having a surface, which precisely surface-bonds to a surface of a bone at a surgical target site of a patient, by a production method selected from among stereoscopic shaping, cutting, and casting, from stereoscopic surface data ensuring precise surface bonding to the surface of the bone at the surgical target site of the patient, based on stereoscopic surface data created from tomography information on the bone at the surgical target site of the patient; and

providing a pedestal for mounting optical tracking balls, which are used for three-dimensional position detection for a medical navigation system, at a center of the registration points of the template.

2. The method for manufacturing a registration template according to claim 1, further comprising:

producing a template having a mounting portion for the pedestal for mounting the optical tracking balls, which are used for three-dimensional position detection for the medical navigation system, at a location corresponding to the center of the three or more registration points for use in the medical navigation system, the location being on a surface on a side opposite to the surface precisely surface-bonding to the surface of the bone at the surgical target site; and

providing the pedestal for mounting the optical tracking balls, on the mounting portion for the pedestal for mounting the optical tracking balls.

3. The method for manufacturing a registration template according to claim 2, wherein

the mounting portion for the pedestal for mounting the optical tracking balls has a columnar shape.

4. The method for manufacturing a registration template according to any one of claims 1 to 3, wherein

the registration points are embossed marks.

5. The method for manufacturing a registration template according to any one of claims 1 to 3, wherein

the registration points are guide holes.

6. The method for manufacturing a registration template according to claim 1, further comprising

producing the template, which has the surface precisely surface-bonding to the surface of the bone at the surgical target site, by stereolithography.

7. The method for manufacturing a registration template according to claim 1, further comprising:

producing the template having the surface, which precisely surface-bonds to the surface of the bone at the surgical target site of the patient, from the stereoscopic surface data ensuring precise surface bonding to the surface of the bone at the surgical target site of the patient, based on the stereoscopic surface data created from the tomography information on the bone at the surgical target site of the patient; and

processing the data to produce a model of the surgical target site of the patient.

10. The method for manufacturing a registration template according to claims 1, 2, 3, 8, and 9, wherein

the registration template is transparent.

11. The method for manufacturing a registration template according to claims 1, 2, 3, 8, 9 and 10, wherein

the registration template has at least some of concave and convex surfaces of a shape identical with a shape of concave and convex surfaces of the bone at the surgical target site, on a surface opposite to the surface precisely surface-bonding to the surface of the bone at the surgical target site.

8. A method for manufacturing a registration template having three or more registration points for use in medical navigation system-guided surgery, and having a surface precisely surface-bonding to a surface of a bone at a surgical target site, comprising:

producing a template, in which the surface precisely surface-bonding to the surface of the hone at the surgical target site has not been formed, but a mounting portion for a pedestal for mounting optical tracking balls for use in three-dimensional position detection for a medical navigation system has been provided at the center of the registration points of the template, by a production method selected from stereoscopic shaping and cutting;

producing a model of the surgical target site based on three-dimensional data created from tomography information on the bone at the surgical target site of a patient and position information on three or more predetermined registration points;

pressing the surface of the bone at the surgical target site in the model, as an embossing die, against a mold material of predetermined dimensions, and pressing the mold material having a surface shape of the model of the surgical target site against a surface of the template, in which the surface precisely surface-bonding to the surface of the bone at the surgical target site has not been formed and is to be formed, to transfer the surface shape of the model of the surgical target site to the surface of the template, thereby producing the template having the surface shape transferred thereto;

producing a mold by use of the resulting template as a mold producing master; and

producing the template by casting using the mold.

9. A method for manufacturing a registration template having three or more registration points for use in medical navigation system-guided surgery, and having a surface precisely surface-bonding to a surface of a bone at a surgical target site, comprising:

producing a model of a surgical target site of a patient by stereoscopic shaping based on three-dimensional image data created from tomography information on the surgical target site of the patient;

scanning a surface of a site in the model, corresponding to the surgical target site, by a noncontact laser scanning device to obtain stereoscopic surface data ensuring precise surface bonding to the surface of the site in the model corresponding to the surgical target site;

loading the resulting stereoscopic surface data onto editing software;

duplicating and moving the stereoscopic surface data loaded onto the editing software for conversion into a plate form;

imparting data on three or more predetermined registration points to the plate form; and

further providing a mounting portion for a pedestal for mounting optical tracking balls for use in three-dimensional position detection for a medical navigation system, at the center of the plate form by use of a shape generating function of the editing software, thereby producing a template having a surface precisely surface-bonding to the surface of a bone at the surgical target site.