Communications Cables Having Electrically Insulative but Thermally Conductive Cable Jackets

• US 20140102755A1
• Filed: 10/14/2013
• Published: 04/17/2014
• Est. Priority Date: 10/17/2012
• Status: Abandoned Application

• Current Assignee: CommScope Inc. (CommScope Holding Company, Inc.)
• Original Assignee: CommScope Inc. (CommScope Holding Company, Inc.)
• Inventors: Adriaenssens, Luc Walter
• Application Number:
  US14/052,907
• Publication Number:
  US 20140102755A1
• Time in Patent Office: Days
• US Class Current: 174/113.R
• CPC Class Codes: H01B 1/04 mainly consisting of carbon-silicon compounds, carbon or silicon
• CPC Class Codes: H01B 1/24 the conductive material comprising carbon-silicon compounds, carbon or silicon
• CPC Class Codes: H01B 11/02 Cables with twisted pairs or quads
• CPC Class Codes: H01B 11/1895 Particular features or applications
• CPC Class Codes: H01B 7/0009 Details relating to the conductive cores
• CPC Class Codes: H01B 7/428 Heat conduction

Abstract

A communications cable includes a plurality of insulated conductors that are arranged as at least four twisted pairs of insulated conductors and a cable jacket that surrounds the at least four twisted pairs of insulated conductors, the cable jacket including an outer surface that defines the exterior surface of the communications cable. The cable jacket may be a thermally conductive cable jacket.

Claims

1. A communications cable, comprising:

a plurality of insulated conductors that are arranged as four twisted pairs of insulated conductors;

a cable jacket that surrounds the four twisted pairs of insulated conductors, the cable jacket including an outer surface that defines the exterior surface of the communications cable,

wherein the cable jacket is a thermally conductive cable jacket.

2. The communications cable of claim 1, wherein at least some of the insulated conductors comprise an elongated metal wire having a plurality of carbon nanotubes at an exterior surface thereof.

3. The communications cable of claim 2, wherein the cable jacket comprises an insulative material that has thermally conductive materials embedded therein.

4. The communications cable of claim 2, wherein the communications cable is bundled together with a plurality of additional communications cables in a communications cable bundle.

5. The communications cable of claim 2, further comprising a conductive shield that at least partially surrounds one or more of the twisted pairs of insulated conductors, the conductive shield being within the interior of the cable jacket.

6. The communications cable of claim 2, wherein the cable jacket has a thermal conductivity of at least 1 Watt per meter-Kelvin.

7. The communications cable of claim 2, wherein the conductors have a diameter that is no greater than 21 millimeters.

8. The communications cable of claim 2, wherein the metal wire comprises a copper wire, a copper alloy wire, a copper plated wire or a copper alloy plated wire.

9. The communications cable of claim 8, wherein an axial direction of a majority of the carbon nanotubes is generally aligned with a longitudinal axis of the elongated metal wire.

10. The communications cable of claim 1, wherein the cable further comprises a separator that separates at least a first twisted pair of insulated conductors from a second twisted pair of insulated conductors, wherein the separator is a thermally conductive separator.

11. The communications cable of claim 1, wherein the insulation on at least some of the insulated conductors comprise thermally conductive insulation.

12. A communications cable, comprising:

at least one metal conductor that includes carbon nanotubes; and

a thermally conductive cable jacket that surrounds the at least one metal conductor and that defines the exterior surface of the communications cable.

13. The communications cable of claim 12, wherein the at least one metal conductor comprises the center conductor of a coaxial cable, the communications cable further comprising a dielectric layer that surrounds the center conductor and an outer conductor that surrounds the dielectric layer, the outer conductor being within the thermally conductive cable jacket.

14. The communications cable of claim 12, wherein the outer conductor comprises an elongated hollow metal wire having a plurality of carbon nanotubes embedded in an exposed surface thereof.

15. The communications cable of claim 12, wherein the dielectric layer includes thermally conductive particles embedded therein.

16. The communications cable of claim 12, wherein the thermally conductive cable jacket is electrically insulative.

21. The communications cable of claim 16, in combination with a direct current power source that is configured to provide a direct current power signal to at least a first of the insulated conductors.

17. A communications cable, comprising:

a plurality of insulated conductors that are arranged as four twisted pairs of insulated conductors;

a thermally conductive and electrically insulative cable jacket that surrounds the four twisted pairs of insulated conductors, the cable jacket including an outer surface that defines the exterior surface of the communications cable; and

a thermally conductive separator that separates at least a first of the twisted pairs of insulated conductors from a second of the twisted pairs of insulated conductors.

18. The communications cable of claim 17, wherein the insulation on at least some of the insulated conductors comprise thermally conductive insulation.

19. The communications cable of claim 18, wherein at least some of the insulated conductors comprise an elongated metal wire having a plurality of carbon nanotubes at an exterior surface thereof.

20. The communications cable of claim 19, wherein the communications cable is bundled together with a plurality of additional communications cables in a communications cable bundle.