TWO-WIRE DIMMER SWITCH FOR LOW-POWER LOADS

• US 20140103826A1
• Filed: 12/17/2013
• Published: 04/17/2014
• Est. Priority Date: 11/25/2009
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Newman, Robert C. Jr.
• Granted Patent: US 8,987,994 B2
• Time in Patent Office: Days
• US Class Current: 315/200.R
• CPC Class Codes: H05B 39/04 Controlling
• CPC Class Codes: H05B 39/048 with reverse phase control
• CPC Class Codes: H05B 45/315 Reverse phase-control circuits
• CPC Class Codes: Y02B 20/00 Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps

Abstract

A two-wire load control device (such as, a dimmer switch) for controlling the amount of power delivered from an AC power source to an electrical load (such as, a high-efficiency lighting load) includes a thyristor coupled between the source and the load, a gate coupling circuit coupled between a first main load terminal and the gate of the thyristor, and a control circuit coupled to a control input of the gate coupling circuit. The control circuit generates a drive voltage for causing the gate coupling circuit to conduct a gate current to thus render the thyristor conductive at a firing time during a half cycle of the AC power source, and to allow the gate coupling circuit to conduct the gate current at any time from the firing time through approximately the remainder of the half cycle, where the gate coupling circuit conducts approximately no net average current to render and maintain the thyristor conductive.

Claims

1. A load control device for controlling the amount of power delivered from an AC power source to an electrical load, the load control device comprising:

a thyristor adapted to be coupled in series electrical connection between the AC power source and the electrical load for conducting a load current from the AC power source to the electrical load, the thyristor having a gate for conducting a gate current to render the thyristor conductive;

a gate coupling circuit comprising a voltage-controlled controllably conductive device operatively coupled to the gate of the thyristor for conducting the gate current through the gate of the thyristor;

a control circuit generating a gate drive signal for rendering gate coupling circuit conductive to render the thyristor conductive at a firing time during each half-cycle of the AC power source, the control circuit comprising a power supply adapted to conduct a charging current through the load to generate a supply voltage; and

an RF receiver for receiving an RF signal, the control circuit operatively coupled to the RF receiver for rendering the thyristor conductive in response to the RF signal;

wherein the control circuit is operable to maintain the thyristor conductive after the firing time, such that the thyristor is able to remain conductive independent of the magnitude of the load current conducted through the thyristor and to conduct the load current to and from the electrical load during a single half-cycle of the AC power source.

2. The load control device of claim 1, wherein the voltage-controlled controllably conductive device comprises two MOS-gated transistors coupled in anti-series connection.

3. The load control device of claim 2, wherein the MOS-gated transistors comprise MOSFETs.

4. The load control device of claim 3, wherein the thyristor comprises first and second main load terminals adapted to be coupled in series electrical connection between the AC power source and the electrical load for conducting the load current, the anti-series-connected MOS-gated transistors coupled in series between the first main load terminal and the gate of the thyristor.

5. The load control device of claim 4, further comprising:

a resistor coupled between the second main load terminal and the gate of the of the thyristor; and

a full-wave rectifier bridge for receiving the voltage developed across the gate coupling circuit and generating a rectified voltage that is received by the power supply, the rectifier bridge comprising the body diodes of the MOSFETs of the gate coupling circuit and two additional diodes;

wherein the control circuit is coupled to the first main load terminal of the thyristor through one of the diodes of the rectifier bridge.

6. The load control device of claim 3, wherein the control circuit controls the drive voltage to cause the MOSFETs to conduct the gate current to render the thyristor conductive at the firing time by driving the magnitude of the drive voltage above approximately a gate threshold voltage of the MOSFETs to render the MOSFETs conductive.

7. The load control device of claim 6, wherein the control circuit controls the drive voltage to allow the MOSFETs to conduct the gate current at any time from the firing time through approximately the remainder of the half cycle by maintaining the magnitude of the drive voltage above the gate threshold voltage from the firing time through approximately the remainder of the half cycle.

8. The load control device of claim 3, wherein the control input of the gate coupling circuit conducts an amount of current appropriate to charge input capacitances of the gates of the MOSFETs when the MOSFETs are rendered conductive at the firing time, the amount of current having a small magnitude such that the gate coupling circuit conducts approximately no net average current through the control input.

9. The load control device of claim 3, wherein the MOS-gated transistors comprise IGBTs.

10. The load control device of claim 1, wherein the control circuit comprises a digital control circuit.

11. The load control device of claim 10, wherein the digital control circuit comprises a digital processing device powered by the supply voltage.

12. The load control device of claim 11, further comprising:

an intensity adjustment actuator adapted to be actuated for adjusting the desired amount of power delivered to the load;

wherein the digital processing device is operable to determine the desired amount of power to be delivered to the load in response to the intensity adjustment actuator.

13. The load control device of claim 10, wherein the power supply conducts the charging current through a storage capacitor and the load when the bidirectional semiconductor switch is non-conductive in order to generate the supply voltage across the storage capacitor.

14. The load control device of claim 10, wherein the digital processing device comprises a microprocessor.

15. The load control device of claim 1, wherein the gate coupling circuit conducts approximately no net average current through the control input in order to remain conductive and to thus be able to conduct the gate current at any time from the firing time through approximately the remainder of the half cycle.

16. The load control device of claim 15, wherein the gate coupling circuit conducts an average current of less than one microamp through the control input in order to be able to conduct the gate current at any time from the firing time through the remainder of the half cycle.

17. The load control device of claim 1, wherein the voltage-controlled controllably conductive device comprises a MOS-gate transistor.

18. The load control device of claim 17, wherein the MOS-gate transistor comprises a MOSFET.

19. The load control device of claim 1, wherein the supply voltage allows the control circuit to maintain the thyristor conductive after the firing time, so that the thyristor remains conductive independent of the magnitude of the load current conducted through the thyristor.

20. The load control device of claim 1, wherein the thyristor comprises a triac.