PROSTHESIS FOR CEMENTLESS FIXATION

• US 20140107794A1
• Filed: 12/19/2013
• Published: 04/17/2014
• Est. Priority Date: 09/25/2007
• Status: Active Grant

• Current Assignee: Depuy Ireland Unlimited Company (Johnson & Johnson)
• Original Assignee: Depuy (Johnson & Johnson)
• Inventors: DEFFENBAUGH, DAREN L., ZANNIS, ANTHONY D.
• Granted Patent: US 9,278,003 B2
• Time in Patent Office: Days
• US Class Current: 623/20.28
• CPC Class Codes: A61B 17/14 Surgical saws A61B17/1637 takes precedence; tooth saws A61C3/12 ; Accessories therefor
• CPC Class Codes: A61F 2/3836 Special connection between upper and lower leg, e.g. constrained
• CPC Class Codes: A61F 2/389 Tibial components A61F2/3868 takes precedence
• CPC Class Codes: A61F 2/4202 for ankles
• CPC Class Codes: A61F 2002/30321 differing in roughness
• CPC Class Codes: A61F 2002/30878 with non-sharp protrusions, for instance contacting the bone for anchoring, e.g. keels, pegs, pins, posts, shanks, stems, struts
• CPC Class Codes: A61F 2002/3092 having an open-celled or open-pored structure
• CPC Class Codes: A61F 2002/30957 using a positive or a negative model, e.g. moulds
• CPC Class Codes: A61F 2002/30967 Diffusion bonding
• CPC Class Codes: A61F 2002/4619 for extraction
• CPC Class Codes: A61F 2250/0025 differing in roughness
• CPC Class Codes: A61F 2310/00023 Titanium or titanium-based alloys, e.g. Ti-Ni alloys

Abstract

A joint prosthesis system is suitable for cemented fixation. The system has two metal implant components and a bearing. One of the metal implant components has an articulation surface for articulation with the bearing. The other metal implant component has a mounting surface for supporting the bearing. One of the metal implant components includes an extension, such as a stem or pegs, with an exposed outer surface. The metal implant component from which the extension extends comprises titanium and the exposed outer surface of the extension comprises a different form of titanium. A method of making the joint prosthesis is also disclosed.

Claims

1. A knee joint prosthesis comprising:

a tibial tray having a solid metal portion, a porous metal portion and a plurality of extensions, the solid metal portion having a mounting surface and the porous metal portion having a porous bone-engaging surface opposite the mounting surface;

a tibial bearing having a mounting surface shaped to bear against the mounting surface of the tibial tray and an opposite articulation surface; and

a femoral component having an articulation surface and an opposite bone-engaging surface;

wherein;

the tibial tray has a central sagittal plane, a plurality of recesses and a plurality of studs, the recesses and the studs being spaced from the central sagittal plane;

each stud extends from the solid metal portion into one recess to an end located within one recess;

the porous bone-engaging surface defines a transverse plane perpendicular to the central sagittal plane;

the ends of the studs do not extend beyond the transverse plane of the porous bone-engaging surface of the tibial tray;

each extension is mounted on one stud with a part of the extension received within one recess; and

each extension extends beyond the transverse of the plane bone-engaging surface of the tibial tray to an end.

2. The knee joint prosthesis of claim 1 wherein each stud defines a Morse taper post and wherein each extension includes a Morse taper bore engaging the stud.

3. The knee prosthesis of claim 1 in which each stud is threaded and in which each extension includes a threaded bore engaging one stud.

4. A knee prosthesis comprising:

a femoral component having an articulation surface and an opposite bone-engaging surface,

a bearing having an articulation surface shaped to bear against the articulation surface of the femoral component and an opposite surface, and

a tibial component having a mounting surface for the bearing and an opposite bone-engaging surface which is planar,

in which the tibial component includes a recess in its bone-engaging surface and a stud in the recess,

the prosthesis including an extension which is received in the recess and mounted on the stud,

wherein the length of the stud is such that its free end does not extend beyond the plane of the bone-engaging surface of the tibial component, and the extension extends out from the bone-engaging surface to an end and has an outer surface between its end and the bone-engaging surface.

5. The knee prosthesis of claim 4 in which the stud is threaded and in which the extension includes a threaded bore engaging the stud.

6. The knee prosthesis of claim 4 in which the stud defines a Morse taper post and in which the extension includes a Morse taper bore engaging the stud.

7. The knee prosthesis of claim 4 in which the tibial component (a) includes a solid metal portion in which the recess and the stud are part of the solid metal portion, and includes (b) a porous metal portion in which the bone-engaging surface is part of the porous metal portion.

8. The knee prosthesis of claim 7 in which the porous metal portion and the extension comprise titanium metal foam and the solid metal portion comprises a titanium alloy.

9. The knee prosthesis of claim 8 in which the porous metal portion, the solid metal portion and the extension are bonded together through sintering and in which the extension and the porous metal portion meet at a junction.

10. The knee prosthesis of claim 9 in which the junction of the extension and the porous metal portion comprises titanium metal foam.

11. The knee prosthesis of claim 10 in which:

the tibial component includes a solid metal portion in which the recess and the stud are part of the solid metal portion, and includes a porous metal portion in which the bone-engaging surface is part of the porous metal portion,

the knee prosthesis includes a plurality of extensions, the tibial component includes a plurality of spaced recesses and a plurality of spaced studs, each stud being within one recess and having an end, each extension is mounted on a stud and bonded to the porous metal portion and solid metal portion through sintering, each extension meets the porous metal portion at a junction, the junctions lie in a plane, and the ends of the studs do not extend beyond the plane of the junctions.