SYSTEM AND METHOD FOR REMOTELY POSITIONING AN END EFFECTOR

• US 20140114464A1
• Filed: 10/16/2013
• Published: 04/24/2014
• Est. Priority Date: 10/23/2012
• Status: Abandoned Application

• Current Assignee: Lincoln Global Incorporated (Lincoln Electric Holdings Incorporated)
• Original Assignee: Dan Dailey, Yogesh Savalia
• Inventors: Williams, Christopher, Dailey, Dan, Oxford, Andrew, Savalia, Yogesh, White, Bryan
• Application Number:
  US14/055,053
• Publication Number:
  US 20140114464A1
• Time in Patent Office: Days
• US Class Current: 700/186
• CPC Class Codes: B25J 9/1656 characterised by programming, planning systems for manipulators
• CPC Class Codes: B25J 9/1692 Calibration of manipulator
• CPC Class Codes: G05B 19/409 characterised by using manual data input [MDI] or by using control panel, e.g. controlling functions with the panel; characterised by control panel details or by setting parameters G05B19/408, G05B19/4093 take precedence
• CPC Class Codes: G05B 2219/37388 Acceleration or deceleration, inertial measurement

Abstract

A system for remotely positioning an end effector includes an input device and at least one sensor configured to generate at least one signal reflective of a force applied to the input device. A processor receives the at least one signal and is configured to execute logic stored in a memory that causes the processor to compare the at least one signal to a predetermined limit and generate a control signal to the end effector if the at least one signal exceeds the predetermined limit. A method for remotely positioning an end effector includes moving an input device, sensing a force applied to the input device, comparing the force applied to the input device to a predetermined limit, and generating a control signal to the end effector if the force applied to the input device exceeds the predetermined limit.

Claims

1. A system for remotely positioning an end effector, comprising:

a. an input device;

b. at least one sensor in the input device, wherein the at least one sensor is configured to generate at least one signal reflective of a force applied to the input device; and

c. a processor in communication with the at least one sensor such that the processor receives the at least one signal, wherein the processor is configured to execute a third set of logic stored in a memory that causes the processor to compare the at least one signal to a predetermined limit and generate a control signal to the end effector if the at least one signal exceeds the predetermined limit.

2. The system as in claim 1, wherein the at least one sensor in the input device comprises a first sensor aligned with the first axis and a second sensor aligned with a second axis orthogonal to the first axis;

the first sensor configured to generate a first signal reflective of the force applied to the input device along the first axis;

the second sensor configured to generate a second signal reflective of the force applied to the input device along the second axis; and

the at least one signal is proportional to a vector sum of the first and second signals.

3. The system as in claim 1, wherein the at least one sensor in the input device comprises a first sensor aligned with the first axis, a second sensor aligned with a second axis orthogonal to the first axis, and a third sensor aligned with a third axis orthogonal to the first and second axes;

the first sensor configured to generate a first signal reflective of the force applied to the input device along the first axis;

the second sensor configured to generate a second signal reflective of the force applied to the input device along the second axis;

the third sensor configured to generate a third signal reflective of the force applied to the input device along the third axis; and

the at least one signal is proportional to a vector sum of the first, second, and third signals.

4. The system as in claim 1, wherein the processor is configured to execute a first set of logic stored in the memory that causes the processor to filter the at least one signal reflective of the force applied to the input device.

5. The system as in claim 4, wherein the processor is configured to execute the first set of logic stored in the memory that causes the processor to smooth the at least one signal reflective of the force applied to the input device.

6. The system as in claim 1, further comprising an interlock having a first position that prevents the end effector from responding to the force applied to the input device.

7. The system as in claim 1, wherein the processor is configured to execute a second set of logic stored in the memory to modify the third set of logic for different end effectors.

8. The system as in claim 1, wherein the control signal to the end effector is proportional to the force applied to the input device.

9. The system as in claim 1, wherein the at least one sensor in the input device comprises at least one accelerometer.

10. A system for remotely positioning an end effector, comprising:

a. an input device;

b. a plurality of sensors in the input device, wherein each sensor in the plurality of sensors is aligned with an axis and configured to generate a signal reflective of a force applied to the input device along the axis; and

c. a processor in communication with the plurality of sensors such that the processor receives the signals from the plurality of sensors, wherein the processor is configured to execute a third set of logic stored in a memory that causes the processor to compare the signals from the plurality of sensors to a predetermined limit and generate a control signal to the end effector if the signals from the plurality of sensors exceeds the predetermined limit.

11. The system as in claim 10, wherein the processor is configured to execute a first set of logic stored in the memory that causes the processor to filter the signals from the plurality of sensors.

12. The system as in claim 11, wherein the processor is configured to execute the first set of logic stored in the memory that causes the processor to smooth the signals from the plurality of sensors.

13. The system as in claim 10, further comprising an interlock having a first position that prevents the end effector from responding to the force applied to the input device.

14. The system as in claim 10, wherein the processor is configured to execute a second set of logic stored in the memory to modify the third set of logic for different end effectors.

15. The system as in claim 10, wherein the control signal to the end effector is proportional to the force applied to the input device.

16. The system as in claim 10, wherein the plurality of sensors in the input device comprises at least one accelerometer.

17. A method for remotely positioning an end effector, comprising:

a. moving an input device;

b. sensing a force applied to the input device;

c. comparing the force applied to the input device to a predetermined limit; and

d. generating a control signal to the end effector if the force applied to the input device exceeds the predetermined limit.

18. The method as in claim 17, wherein sensing the force applied to the input device comprises sensing the force applied to the input device along at least two orthogonal axes.

19. The method as in claim 17, further comprising preventing the end effector from moving unless an interlock is satisfied.

20. The method as in claim 17, further comprising mapping the control signal for different end effectors.