OUTDOOR TOOL SYSTEM WITH INTERCHANGEABLE MODULAR HEADS

• US 20140138280A1
• Filed: 11/21/2012
• Published: 05/22/2014
• Est. Priority Date: 11/21/2012
• Status: Active Grant

• Current Assignee: Redhed Tools, LLC
• Original Assignee: Redhed Tools, LLC
• Inventors: Meinzer, Richard, Hart, Jonathan
• Granted Patent: US 9,757,851 B2
• Time in Patent Office: Days
• US Class Current: 206/577
• CPC Class Codes: B25F 1/02 with interchangeable or adjustable tool elements
• CPC Class Codes: B25G 1/04 telescopic; extensible; sectional
• CPC Class Codes: B25G 3/18 comprising catches or pawls
• CPC Class Codes: B25G 3/26 comprising nails, screws, bolts, or pins traversing or entering the socket
• CPC Class Codes: B25H 3/02 Boxes
• CPC Class Codes: Y10T 29/49826 Assembling or joining
• CPC Class Codes: Y10T 403/51 including spaced, diverse connections

Abstract

A multipurpose tool system that can be assembled into multiple configurations by a user. The tool system may comprise a plurality of components, including tool heads, shaft segments, and handle ends. The components of the tool system can be combined in various configurations to provide different functions, at different lengths. Connectors may be utilized to connect the various components of the system using a twist lock mechanism. The connectors may include a tubular sleeve member having a biased locking shaft that interacts with a locking groove.

Claims

1. A hand tool comprising:

a first shaft segment;

a second shaft segment;

a first coupling means for connecting the first shaft segment and the second shaft segment end-to-end to form a handle assembly; and

a tool head connected to the handle assembly.

2. The hand tool of claim 1, further comprising a second coupling means for connecting the tool head to the handle assembly.

3. The hand tool of claim 1, wherein the first shaft segment and the second shaft segment are differing lengths.

4. The hand tool of claim 1, wherein the tool head is one of a spade shovel, a square shovel, a rake, and a broom.

5. The hand tool of claim 1, wherein the handle assembly comprises a handle end.

6. The hand tool of claim 5, wherein the handle end is one of a straight handle end and a D handle end.

7. The hand tool of claim 1, wherein the first shaft segment and the second shaft segment comprise wood.

8. The hand tool of claim 1, further comprising a handle end and a third coupling means for making the handle end part of the handle assembly.

9. A hand tool comprising:

a tubular sleeve member defining a first socket and a second socket;

a first shaft segment having a tip installed into the first socket of the tubular sleeve member;

a second shaft segment having a tip configured for insertion into the second socket of the tubular sleeve member, said second shaft segment rotatable about a longitudinal axis between a locked position and an unlocked position in the tubular sleeve member;

a cam mechanism linking the second shaft member to the tubular sleeve member, the cam mechanism operable to move the tip of the second shaft segment deeper into the second socket of the tubular sleeve member as the second shaft segment rotates from the unlocked position to the locked position;

wherein the first shaft segment and the second shaft segment are positioned end-to-end to define a handle assembly when the second shaft member is in the locked position in the tubular sleeve member;

a tool head connected to the handle assembly.

10. The hand tool of claim 9, wherein the cam mechanism comprises a cam surface formed in the tubular sleeve member and a pin extending from the second shaft segment.

11. The hand tool of claim 10, wherein the pin extends perpendicularly to the longitudinal axis.

12. The hand tool of claim 11, wherein the pin slides along the cam surface as the second shaft member rotates between the unlocked position and the locked position.

13. The hand tool of claim 9, wherein the tool head is removably attachable to handle assembly.

14. The hand tool of claim 9, wherein the first shaft segment and the second shaft segment are differing lengths.

15. The hand tool of claim 9, wherein the tool head is one of a spade shovel, a square shovel, a rake, and a broom.

16. The hand tool of claim 9, wherein the handle assembly comprises a grip.

17. The hand tool of claim 16, wherein the handle is one of a straight grip and a D grip.

18. The hand tool of claim 9, wherein the first shaft segment and the second shaft segment comprise wood.

19. A hand tool comprising:

a tubular sleeve member defining a first socket and a second socket;

a pair of elongated slots formed in the tubular sleeve member;

a locking shaft disposed in the elongated slots;

a biasing member biasing said locking shaft;

a first shaft segment having a tip installed into the first socket of the tubular sleeve member;

a second shaft segment having an insertion tip configured for insertion into the second socket of the tubular sleeve member, said second shaft segment rotatable about a longitudinal axis between a locked position and an unlocked position in the tubular sleeve member;

a locking groove formed in the tip of the second shaft segment;

wherein said locking shaft engages the locking groove when the second shaft segment is rotated to the locked position;

wherein the first shaft segment and the second shaft segment are positioned end-to-end to define a handle assembly when the second shaft member is in the locked position; and

a tool head connected to the handle assembly.

20. The hand tool of claim 19, further comprising a release button, wherein said release button disengages the locking shaft from the locking groove when activated to allow the second shaft segment to rotate from the locked position to the unlocked position.

21. The hand tool of claim 19, wherein the tool head is removably attachable to the handle assembly.

22. The hand tool of claim 19, wherein the first shaft segment and the second shaft segment are differing lengths.

23. The hand tool of claim 19, wherein the tool head is one of a spade shovel, a square shovel, a rake, and a broom.

24. The hand tool of claim 19, wherein the handle assembly comprises a grip.

25. The hand tool of claim 24, wherein the grip is one of a straight grip and a D grip.

26. The hand tool of claim 19, wherein the first shaft segment and the second shaft segment comprise wood.

27. A hand tool kit comprising:

a plurality of tool heads;

a plurality of shaft segments;

each of the plurality of shaft segments having an insertion tip at a first end, a connector at a second end, and a locking groove;

wherein each connector is adapted to connect its shaft segment to any other one of the shaft segments;

wherein each connector comprises;

a tubular sleeve member defining a first socket adapted to receive the insertion tip of any other one of the plurality of shaft segments,

a pair of elongated slots formed in the tubular sleeve member,

a locking shaft disposed in the pair of elongated slots and extending laterally across the first socket,

the locking shaft adapted to engage the locking groove of any other one of the shaft segments, and

a resilient member operable to bias said locking shaft against the locking groove;

wherein any one of the plurality of tool heads is selectively attachable to a handle assembly formed from one or more of the plurality of shaft segments.

28. The hand tool kit of claim 27, wherein each of the plurality of tool heads comprises an insertion tip and a locking groove, and wherein each connector is further operable to connect its shaft segment to any one of the tool heads.

29. The hand tool kit of claim 27, wherein each insertion tip comprises a pin extending laterally therefrom, wherein each connector comprises a cam surface, and wherein said pin and cam surface are adapted to translate a rotation of an insertion tip into a linear movement between a locked position and an unlocked position.

30. The hand tool kit of claim 27, wherein each connector further comprises a manual release button operable to disengage its locking shaft from a locking groove such that a pair of coupled shaft segments can be uncoupled.

31. The hand tool kit of claim 30, wherein the manual release button is disposed on one of or both ends of the locking shaft.

32. The hand tool kit of claim 27, wherein the plurality of shaft segments comprises a first shaft segment and a second shaft segment, wherein the first shaft segment and the second shaft segment differ in length.

33. The hand tool kit of claim 27, wherein the plurality of tool heads comprises at least two of a spade shovel, a square shovel, a rake, and a broom.

34. The hand tool kit of claim 27, wherein the plurality of tool heads comprises at least three of a spade shovel, a square shovel, a rake, and a broom.

35. The hand tool kit of claim 27, wherein the plurality of tool heads comprises a spade shovel, a square shovel, a rake, and a broom.

36. The hand tool kit of claim 27, wherein each of the plurality of shaft segments comprises wood.

37. The hand tool kit of claim 27, further comprising a plurality of handles, each of the plurality of handles comprising a handle connector adapted to connect its handle and any one of the plurality of shaft segments.

38. The hand tool kit of claim 37, wherein each handle connector comprises:

a tubular sleeve member defining a first socket adapted to receive an insertion tip of any one of the plurality of segments;

a pair of elongated slots formed in the tubular sleeve member;

a locking shaft disposed in the pair of elongated slots and extending laterally across the first socket;

the locking shaft adapted to engage a locking groove of any one of the plurality of segments; and

a resilient member operable to bias said locking shaft in the locking groove.

39. The hand tool kit of claim 37, wherein each handle assembly comprises a grip.

40. The hand tool kit of claim 39, wherein the grip is one of a straight grip and a D grip.

41. A hand tool kit comprising:

a carrying case having a first set of storage locations and a second set of storage locations;

the first set of storage locations having stored therein a plurality of tool heads;

the second set of storage locations having stored therein a plurality of shaft segments;

wherein each of the plurality of shaft segments comprises an insertion tip at a first end, a connector at a second end, and a locking groove;

wherein each connector is adapted to connect its shaft segment to any other one of the shaft segments;

wherein each connector comprises;

a tubular sleeve member defining a first socket adapted to receive the insertion tip of any other one of the other shaft segments,

a pair of elongated slots formed in the tubular sleeve member,

a locking shaft disposed in the pair of elongated slots and extending laterally across the first socket,

the locking shaft adapted to engage the locking groove of any other one of the other shaft segments, and

a resilient member operable to bias said locking shaft in the locking groove;

wherein any one of the plurality of tool heads is selectively attachable to a handle assembly formed from one or more of the plurality of shaft segments.

42. The hand tool kit of claim 41, wherein the carrying case further comprises a third set of storage locations having stored therein a plurality of handle ends.

43. The hand tool kit of claim 42, wherein each of the plurality of handle ends comprises a handle connector adapted to connect its handle end to any one of the plurality of shaft segments.

44. The hand tool kit of claim 43, wherein each handle connector comprises:

a tubular sleeve member defining a first socket adapted to receive the insertion tip of any one of the plurality of segments;

a pair of elongated slots formed in the tubular sleeve member;

a locking shaft disposed in the pair of elongated slots and extending laterally across the first socket;

the locking shaft adapted to engage the locking groove of any one of the plurality of segments; and

a resilient member operable to bias said locking shaft in the locking groove.

45. The hand tool kit of claim 43, wherein each handle end comprises a grip.

46. The hand tool kit of claim 45, wherein the grip is one of a straight grip and a D grip.

47. The hand tool kit of claim 41, wherein each connector further comprises a manual release button operable to disengage its locking shaft from a locking groove such that a pair of coupled shaft segments can be uncoupled.

48. The hand tool kit of claim 47, wherein the manual release button is disposed on one of or both ends of the locking shaft.

49. The hand tool kit of claim 41, wherein the plurality of shaft segments comprises a first shaft segment and a second shaft segment, wherein the first shaft segment and the second shaft segment differ in length.

50. The hand tool kit of claim 41, wherein the plurality of tool heads comprises at least two of a spade shovel, a square shovel, a rake, and a broom.

51. The hand tool kit of claim 41, wherein the plurality of tool heads comprises at least three of a spade shovel, a square shovel, a rake, and a broom.

52. The hand tool kit of claim 41, wherein the plurality of tool heads comprises a spade shovel, a square shovel, a rake, and a broom.

53. The hand tool kit of claim 41, wherein the carrying case is one of a soft sided carrying case and a hard sided carrying case.

54. A method of performing work with a tool, said method comprising:

providing a modular tool assembly having a plurality of components, the plurality of components comprising a plurality of tool heads and at least one shaft segment, said shaft segment having an insertion tip at a first end, a connector at a second end, and a locking groove, wherein said connector comprises (i) a tubular sleeve member defining a first socket adapted to receive the insertion tip of any other one of the plurality of shaft segments, (ii) a pair of elongated slots formed in the tubular sleeve member, (iii) a locking shaft disposed in the pair of elongated slots and extending laterally across the first socket, and (iv) a resilient member operable to bias said locking shaft;

connecting one of the plurality of tools heads to the handle assembly to thereby define a tool; and

using the tool to perform the work.

55. The method of claim 54, wherein each insertion tip comprises a pin extending laterally therefrom, wherein each connector comprises a cam surface, and wherein said pin and cam surface are adapted to translate a rotation of an insertion tip into a linear movement between a locked position and an unlocked position.

56. The method of claim 55, wherein each connector further comprises a manual release button operable to disengage its locking shaft from a locking groove such that a pair of coupled shaft segments can be uncoupled.

57. The method of claim 56, wherein the manual release button is disposed on one of or both ends of the locking shaft.

58. The method of claim 54, further comprising a plurality of shaft segments, and:

installing the insertion tip of the shaft segment into the connector of a second one of the shaft segments;

defining a handle assembly by rotating the insertion tip of the first one of the shaft segments and the connector of the second one of the shaft segments with respect to each other until the locking shaft of the connector of the second one of the shaft segments engages the locking groove of the first one of the shaft segments;

wherein the plurality of shaft segments comprises a first shaft segment and a second shaft segment, wherein the first shaft segment and the second shaft segment differ in length.

59. The method of claim 54, wherein the plurality of tool heads comprises a spade shovel, a square shovel, a rake, and a broom.

60. The method of claim 54, further comprising a plurality of shaft segments, wherein each of the plurality of shaft segments comprises wood.

61. An apparatus comprising:

a tubular sleeve member defining a first socket;

a pair of elongated slots formed in the tubular sleeve member;

a locking shaft disposed in the elongated slots;

a biasing member biasing said locking shaft;

a first component having an insertion tip configured for insertion into the first socket of the tubular sleeve member, said first component rotatable about a longitudinal axis between a locked position and an unlocked position in the tubular sleeve member; and

a locking groove formed in the insertion tip of the first component;

wherein said locking shaft engages the locking groove when the first component is rotated to the locked position.

62. A hand tool kit comprising:

a plurality of tool heads, each of the plurality of tool heads comprising an insertion tip, a locking groove, and a pin extending laterally therefrom, wherein the plurality of tool heads comprises a spade shovel, a square shovel, a rake, and a broom;

a plurality of handle ends, each of the handle ends having a grip at a first end and a connector at a second end, wherein the plurality of handle ends comprises a straight grip and a D grip;

a plurality of shaft segments, each of the plurality of shaft segments having an insertion tip at a first end, a connector at a second end, a locking groove, and a pin extending laterally therefrom;

wherein the plurality of shaft segments comprises a first shaft segment and a second shaft segment, wherein the first shaft segment and the second shaft segment differ in length;

wherein each of the plurality of shaft segments comprises wood;

wherein each connector of the handle ends and the plurality of shaft segments is adapted to connect its handle end or shaft segment to any other one of the shaft segments or any one of the tool heads;

wherein each connector comprises;

a tubular sleeve member defining a first socket adapted to receive an insertion tip,

a cam surface formed in the tubular sleeve member, the cam surface interacting with a pin to translate a rotation of the insertion tip into a linear movement,

a pair of elongated slots formed in the tubular sleeve member,

a locking shaft disposed in the pair of elongated slots and extending laterally across the first socket,

the locking shaft adapted to engage a locking groove,

a manual release button operable to disengage the locking shaft from the locking groove, and

a resilient member operable to bias said locking shaft against the locking groove.