ROTARY ELECTRIC MACHINE

• US 20140145564A1
• Filed: 09/16/2013
• Published: 05/29/2014
• Est. Priority Date: 11/28/2012
• Status: Abandoned Application

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: TANIGUCHI, Makoto, HAYASHI, Jirou, NAITOU, Akihito, YAMASAKI, Masashi, MIYACHI, Shuhei, URYU, Nobuhiko, INAGAKI, Tatsuya, TOMIZAWA, Hiroki, YAMADA, Masaaki, MATSUO, Yasufumi
• Application Number:
  US14/027,625
• Publication Number:
  US 20140145564A1
• Time in Patent Office: Days
• US Class Current: 310/68.B
• CPC Class Codes: H02K 11/215 Magnetic effect devices, e.g. Hall-effect or magneto-resistive elements
• CPC Class Codes: H02K 3/12 arranged in slots
• CPC Class Codes: H02K 5/1732 radially supporting the rotary shaft at both ends of the rotor H02K5/1737 takes precedence
• CPC Class Codes: H02P 6/16 Circuit arrangements for detecting position

Abstract

A housing and a rotary shaft of a motor are formed of non-magnetic material. A soft magnetic member is provided between a first axial end surface of a fixed core and a bearing. The soft magnetic member is provided on the fixed core side relative to the first bearing thereby to suppress magnetic flux leaking to a vicinity of one end part of the rotary shaft by leading the magnetic flux, which is generated from a rotor, to the rotor core through the fixed core and a casing. A magnetic angular position sensor fixed to one end part of the rotary shaft can detect a magnetic angular position of the rotor accurately without being affected by external magnetic field. As a result, noise generated by vibration of the motor can be suppressed.

Claims

1. A rotary electric machine comprising:

a housing made of a non-magnetic material;

a bearing attached to the housing;

a rotary shaft made of a non-magnetic material and supported by the bearing between a first axial end part and a second axial end part thereof;

a magnetic angular position sensor provided for detecting a rotary position of the rotary shaft, the magnetic angular position sensor having a rotary part fixed to the first axial end part of the rotary shaft or an inner ring of the bearing;

a rotor core fixed to the rotary shaft at a position, which is opposite to the rotary part in an axial direction of the rotary shaft relative to the bearing;

plural salient poles protruding from the rotary core in a radial direction of the rotary shaft;

plural magnet poles provided between adjacent two of the salient poles and fixed to the rotor core;

a stator core fixed to the housing at a position radially outside the rotor core;

plural coils wound and placed in slots of the stator core; and

a soft magnetic member crossing in a first space between the bearing and a first end surface of the stator core at the bearing side, the soft magnetic member inducing magnetic flux to flow from the stator core to the rotor core and suppressing the magnetic flux from flowing to the magnetic angular position sensor.

2. The rotary electric machine according to claim 1, further comprising:

a casing made of a soft magnetic material and firmly fitted on a radially outside surface of the stator core and fitted with the housing,

wherein the casing has an axial end part protruding in the axial direction from a first end surface of the stator core toward the bearing by a length, which is less than a coil end part of the coil protruding from the first end surface of the stator core in the axial direction.

3. The rotary electric machine according to claim 1, wherein:

the soft magnetic member is fixed to the housing.

4. The rotary electric machine according to claim 3, wherein:

the housing has a partition wall, which partitions a first space for accommodating the stator core therein from a second space for accommodating the rotary part of the magnetic angular position sensor therein and firmly fixing the bearing at a radially inner part thereof; and

the soft magnetic member has a first flange part fixed to the partition wall.

5. The rotary electric machine according to claim 4, further comprising:

a vibration absorbing member interposed between the first flange part of the soft magnetic material and the partition wall.

6. The rotary electric machine according to claim 4, wherein:

the housing is made of die-cast aluminum; and

at least the first flange part of the soft magnetic member is embedded in the housing.

7. The rotary electric machine according to claim 3, wherein:

the soft magnetic member has a cylindrical part extending in the axial direction and fixed to the housing.

8. The rotary electric machine according to claim 7, wherein:

the housing has a partition wall, which partitions a first space for accommodating the stator core therein from a second space for accommodating the rotary part of the magnetic angular position sensor therein and firmly fixing the bearing at a radially inner part thereof;

the partition wall has a cylindrical bearing holder part, in which the bearing is fitted; and

the cylindrical part of the soft magnetic member covers the bearing holder part of the housing.

9. The rotary electric machine according to claim 4, wherein:

the soft magnetic member has a second flange part, which faces the rotor core in the axial direction.

10. The rotary electric machine according to claim 9, wherein:

the second flange part of the soft magnetic member has an assembling hole, which has a diameter larger than an outer diameter of the bearing and allows the rotary shaft to pass therethrough.

11. The rotary electric machine according to claim 1, wherein:

the soft magnetic member is fixed to the rotor core.

12. The rotary electric machine according to claim 11, wherein:

the soft magnetic member has a second flange part fixed to the rotor core.

13. The rotary electric machine according to claim 12, wherein:

the second flange part of the soft magnetic member has a through hole, which has a diameter smaller than an outer diameter of the bearing and allows the rotary shaft to pass therethrough.

14. The rotary electric machine according to claim 1, wherein:

the plural coils have conductor wires formed in a U-shape and having respective linear parts positioned in slots of the stator core; and

the linear parts are connected electrically.

15. The rotary electric machine according to claim 1, wherein:

the rotary electric machine is a brushless motor used as a drive power source of a vehicular electric power steering system.