COMPACT DEHUMIDIFIERS AND ASSOCIATED SYSTEMS AND METHODS

• US 20140150488A1
• Filed: 03/15/2013
• Published: 06/05/2014
• Est. Priority Date: 12/04/2012
• Status: Abandoned Application

• Current Assignee: Dri-Eaz Products Incorporated (RPM International Incorporated)
• Original Assignee: Dri-Eaz Products Incorporated (RPM International Incorporated)
• Inventors: Black, Richard A., Hoffman, Keith, Bruders, William, White, Larry, Bartholmey, Brett, Kiesser, Aaron Matthew
• Application Number:
  US13/843,279
• Publication Number:
  US 20140150488A1
• Time in Patent Office: Days
• US Class Current: 62/404
• CPC Class Codes: F24F 13/20 Casings or covers
• CPC Class Codes: F24F 2003/144 by dehumidification only
• CPC Class Codes: F24F 2221/12 transportable
• CPC Class Codes: F24F 3/14 by humidification; by dehumidification
• CPC Class Codes: Y10T 29/49359 Cooling apparatus making, e.g., air conditioner, refrigerator

Abstract

Compact dehumidifiers and associated systems and methods are disclosed. A representative system includes a housing having an airflow entrance, and airflow exit, and a linear flowpath between the entrance and exit. The system further includes a refrigeration cycle having, in sequence along the flowpath, an evaporator, a compressor, a condenser, and an air flow driver. A controller is operatively coupled to the evaporator, compressor, condenser, and airflow driver to operate the refrigeration cycle for removing moisture from an entering airflow.

Claims

1. A dehumidifier, comprising:

a portable housing having a first molded portion and a second molded portion positioned above and joined to the first molded portion, at least one of the first and second portions including an airflow inlet, at least one of the first and second portions including an airflow outlet, the housing enclosing a linear flowpath from the airflow inlet to the airflow outlet; and

a refrigeration cycle, comprising;

an evaporator positioned in the housing along the linear flowpath between the airflow entrance and the airflow outlet, the evaporator being carried by the first portion;

a compressor positioned in the housing along the linear flowpath between the evaporator and the airflow outlet, the compressor being carried by the first portion;

a condenser positioned in the housing along the linear flowpath between the compressor and the airflow outlet, the condenser being carried by the first portion and being oversized relative to the evaporator; and

an airflow driver positioned in the housing along the linear flowpath between the airflow entrance and the airflow outlet, the airflow driver being carried by the first portion.

2. The dehumidifier of claim 1 wherein the refrigeration cycle is configured to extract moisture from an entering airflow having a specific humidity of 32 gpp or less.

3. The dehumidifier of claim 1 wherein the first portion and the second portion together define a joint line, and wherein the dehumidifier further comprises a connection location positioned above the joint line.

4. The dehumidifier of claim 1 wherein the first portion includes a water collection recess positioned underneath the evaporator and a reservoir having a low point to evacuate water collected in the housing, and wherein the water collection recess is in fluid connection with the reservoir.

5. The dehumidifier of claim 4 wherein the reservoir is a pump reservoir in fluid communication with a pump.

6. The dehumidifier of claim 1 wherein the evaporator, the condenser, or the airflow driver is detachably coupled to the housing.

7. The dehumidifier of claim 1 further comprising:

an evaporator inlet gasket positioned adjacent to and sealing the linear flowpath at the evaporator; and

a condenser outlet gasket positioned adjacent to and sealing the linear flowpath at the condenser.

8. The dehumidifier of claim 1 wherein the first portion includes an air driver entrance positioned adjacent to the airflow driver to guide the entering airflow into the airflow driver.

9. The dehumidifier of claim 1 wherein the first portion includes a first wiring opening corresponding to a cable access port formed with the second portion.

10. The dehumidifier of claim 1, further comprising:

a support positioned on the second portion and having a convex surface; and

a recess positioned on the first portion and having a concave surface, wherein the concave surface at least partially matches the convex surface.

11. The dehumidifier of claim 1, further comprising:

a duct ring positioned adjacent to the airflow inlet or the airflow outlet;

a swivel baffle coupled to the duct ring.

12. The dehumidifier of claim 1 further comprising:

a filter positioned adjacent to the airflow inlet and supported by a filter guide at the first portion; and

a grill positioned adjacent to the filter and supporting the filter.

13. The dehumidifier of claim 1 further comprising a strap coupled to the housing and positioned to fasten the housing to a floor surface.

14. A system for removing moisture from air, comprising:

a housing having an airflow entrance, an airflow exit and a linear flowpath between the entrance and the exit;

a refrigeration cycle that includes, in sequence along the flowpath, between the entrance and the exit;

an evaporator;

a compressor;

a condenser; and

an airflow driver; and

a controller operatively coupled to the evaporator, the compressor, the condenser and the airflow driver to operate the refrigeration cycle to remove moisture from an entering airflow.

15. The system of claim 14 wherein the entering flow has a specific humidity of 32 gpp or less.

16. The system of claim 14 wherein a portion of the housing has an exterior wall and an interior wall, and wherein the exterior wall and the interior wall together define a slot that accommodates at least a portion of the controller.

17. The system of claim 14 wherein the controller is electrically coupled to an electrical connector, a circuit board, a charge capacity, or a speed controller.

18. The system of claim 14, further comprising:

a strap coupled to the housing and positioned to fasten the housing to a floor surface; and

a damper coupled to the strap and the floor surface.

19. The system of claim 14, further comprising a control panel positioned on a surface of the housing, wherein the control panel is coupled to the controller via a tether.

20. A method of manufacturing a compact dehumidifier, the method comprising:

positioning an evaporator in a first housing portion, the first housing portion having an exterior wall and an interior wall, the exterior wall and the interior wall together defining a slot;

positioning a compressor adjacent to the evaporator in the first housing portion;

positioning a condenser adjacent to the compressor in the first housing portion;

inserting a first end of a controller into the slot;

rotating and moving the controller to position a second end, opposite to the first end, into the slot;

horizontally sliding the controller to securely attach the controller to the first housing portion;

operatively coupling the controller to the evaporator, the compressor, and the condenser;

fastening the first housing portion to a second housing portion to form an airflow inlet and an airflow outlet;

wherein the first housing portion and the second housing portion enclose a linear flowpath passing through the airflow inlet, the evaporator, the compressor, the condenser, and the airflow outlet.

21. The method of claim 20, further comprising forming at least one of the first housing portion and the second housing portion by a roto-molding process.

22. The method of claim 20, further comprising fastening the first housing portion below a floor surface via a strap coupled to the housing.

23. The method of claim 20, further comprising coupling the compressor to a hot gas bypass valve to divert at least some of a refrigerant to the evaporator.

24. The method of claim 20, further comprising sizing the first housing portion and the second housing portion to fit between two floor joists in a crawl space.

25. The method of claim 20, further comprising:

sizing the condenser relative to the evaporator; and

sizing the evaporator, the compressor, or the condenser to remove moisture from an entering airflow having a specific humidity of 32 gpp or less.

26. A method of positioning a dehumidifier relative to a floor, the floor having a downwardly-facing floor surface and floor joints extending below the downwardly-facing floor surface, the method comprising:

selecting a compact dehumidifier having a housing smaller than an interval between two neighboring joists below the downwardly-facing floor surface, the compact dehumidifier having at least one adjustable strap coupled to the housing;

positioning the compact dehumidifier between the two neighboring joints;

coupling the adjustable strap to the floor; and

moving the compact dehumidifier upwardly toward the downwardly-facing floor surface by adjusting the adjustable strap.

27. The method of claim 26 wherein coupling the adjustable strap to the floor includes coupling the adjustable strap to at least one of the floor joints.

28. The method of claim 26 wherein coupling the adjustable strap to the floor includes aligning the adjustable strap in a direction generally perpendicular to an entering airflow direction of the compact dehumidifier.

29. The method of claim 26 wherein the adjustable strap is one of two adjustable straps, and wherein adjusting the adjustable strap includes adjusting both adjustable straps.