DC/DC CONVERTER WITH VARIABLE OUTPUT VOLTAGE

• US 20140153290A1
• Filed: 12/03/2012
• Published: 06/05/2014
• Est. Priority Date: 12/03/2012
• Status: Abandoned Application

• Current Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: LI, YUEHUI, GU, Jack, YANG, Yuefeng
• Application Number:
  US13/692,238
• Publication Number:
  US 20140153290A1
• Time in Patent Office: Days
• US Class Current: 363/17
• CPC Class Codes: H02M 1/0058 by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826
• CPC Class Codes: H02M 1/0083 Converters characterised by their input or output configuration
• CPC Class Codes: H02M 3/01 Resonant DC/DC converters
• CPC Class Codes: H02M 3/33571 Half-bridge at primary side of an isolation transformer
• CPC Class Codes: H02M 3/33573 Full-bridge at primary side of an isolation transformer
• CPC Class Codes: H02M 3/3376 with automatic control of output voltage or current
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A DC/DC converter includes a transformer having a primary winding electrically connected to a resonant network and a secondary winding having a plurality of taps including a common tap, a first tap, and a second tap. The DC/DC converter further includes a plurality of rectifier circuits including a first rectifier circuit electrically connected to the common tap, a second rectifier circuit electrically connected to the first tap, and a third rectifier circuit electrically connectable to the second tap. The DC/DC converter also includes a switch electrically connected between the second tap and the third rectifier circuit. The switch is operable to electrically connect and disconnect the third rectifier circuit from the second tap.

Claims

1. A DC/DC converter configured to receive an input voltage and to output an output voltage, said DC/DC converter comprising:

a bridge circuit configured to receive said input voltage and including at least one pair of power switches;

a resonant network driven by the bridge circuit;

a transformer having a primary winding electrically connected to the resonant network and a secondary winding having a plurality of taps including a common tap, a first tap, and a second tap;

a plurality of rectifier circuits configured to output said output voltage, said rectifier circuits including a first rectifier circuit electrically connected to said common tap, a second rectifier circuit electrically connected to said first tap, and a third rectifier circuit electrically connectable to said second tap;

a switch electrically connected between said second tap and said third rectifier circuit, wherein said switch is operable to electrically connect and disconnect said third rectifier circuit from said second tap; and

a control unit configured to control switching of said at least one pair of power switches.

2. The DC/DC converter of claim 1, wherein said bridge circuit is a half-bridge circuit comprising one pair of power switches;

and wherein said resonant network is electrically connected between said one pair of power switches and the primary winding of said transformer.

3. The DC/DC converter of claim 1, wherein said bridge circuit is a full-bridge circuit comprising two pairs of power switches;

and wherein said resonant network is electrically connected between one of said two pairs of power switches and the primary winding of said transformer.

4. The DC/DC converter of claim 1, wherein said control unit senses said output voltage and adjusts a switching frequency of said at least one pair of power switches based on said sensed output voltage.

5. The DC/DC converter of claim 1, wherein said control unit controls switching of the switch.

6. The DC/DC converter of claim 5, wherein said control unit simultaneously controls switching of the switch and adjusts a switching frequency of said at least one pair of power switches.

7. The DC/DC converter of claim 1, wherein said resonant network includes an inductor and a capacitor electrically connected in series.

8. The DC/DC converter of claim 1, wherein said DC/DC converter is structured as at least one of a series resonant converter, a parallel resonant converter, and a series parallel resonant converter.

9. The DC/DC converter of claim 1, wherein said DC/DC converter is structured as at least one of an LLC resonant converter and an LCC resonant converter.

10. The DC/DC converter of claim 1, wherein when said switch is open, a current flows through the common tap and the first tap of said transformer and does not flow through the second tap of said transformer;

and wherein when said switch is closed, a current flows through said the common tap and the second tap of said transformer.

11. The DC/DC converter of claim 1, wherein said DC/DC converter includes a positive output terminal and a negative output terminal;

wherein said first rectifier circuit comprises a first diode electrically connected between said positive output terminal and said common tap and a second diode electrically connected between said negative output terminal and said common tap;

wherein said second rectifier circuit comprises a first diode electrically connected between said positive output terminal and said first tap and a second diode electrically connected between said negative output terminal and said first tap; and

wherein said third rectifier circuit comprises a first diode electrically connected between said positive output terminal and said second tap when said switch is closed and a second diode electrically connected between said negative output terminal and said second tap when said switch is closed.

12. A DC/DC converter configured to receive an input voltage and to output an output voltage, said DC/DC converter comprising:

a bridge circuit configured to receive said input voltage and including at least one pair of power switches;

a resonant network driven by the bridge circuit;

a transformer having a primary winding electrically connected to the resonant network and a secondary winding having a plurality of taps including a common tap, a first tap, and a number of additional taps;

a plurality of rectifier circuits configured to output said output voltage, said rectifier circuits including a first rectifier circuit electrically connected to said common tap, a second rectifier circuit electrically connected to said first tap, and a number of additional rectifier circuits electrically connectable to said number of additional taps, respectively;

a number of switches electrically connected between said number of additional taps and said number of additional rectifier circuits, respectively, wherein said number of switches are operable to selectively electrically connect and disconnect said number of additional rectifier circuits from said number of additional taps; and

a control unit configured to control switching of said at least one pair of power switches.

13. The DC/DC converter of claim 12, wherein said bridge circuit is a half-bridge circuit comprising one pair of power switches;

and wherein said resonant network is electrically connected between said one pair of power switches and the primary winding of said transformer.

14. The DC/DC converter of claim 12, wherein said bridge circuit is a full-bridge circuit comprising two pairs of power switches;

and wherein said resonant network is electrically connected between one of said two pairs of power switches and the primary winding of said transformer.

15. The DC/DC converter of claim 12, wherein said control unit senses said output voltage and adjusts a switching frequency of said at least one pair of power switches based on said sensed output voltage.

16. The DC/DC converter of claim 12, wherein said control unit controls switching of the number of switches.

17. The DC/DC converter of claim 16, wherein said control unit simultaneously control switching of one or more of the number of switches and adjusts a switching frequency of said at least one pair of power switches.

18. The DC/DC converter of claim 12, wherein said resonant network includes an inductor and a capacitor connected in series.

19. The DC/DC converter of claim 12, wherein said DC/DC converter is structured as at least one of a series resonant converter, a parallel resonant converter, and a series parallel resonant converter.

20. The DC/DC converter of claim 12, wherein said DC/DC converter is structured as at least one of an LLC resonant converter and an LCC resonant converter.