CURRENT SENSOR

• US 20140176123A1
• Filed: 12/05/2013
• Published: 06/26/2014
• Est. Priority Date: 12/20/2012
• Status: Active Grant

• Current Assignee: Aisin Seiki Co., Ltd. (Aisin Corp.)
• Original Assignee: Aisin Seiki Co., Ltd. (Aisin Corp.)
• Inventors: OKUMURA, Ken, KAMIYA, Akira, NIIMI, Shigeki, TAGUCH, Kenichi
• Granted Patent: US 9,164,132 B2
• Time in Patent Office: Days
• US Class Current: 324/127
• CPC Class Codes: G01R 15/202 using Hall-effect devices Hall elements in arrangements for measuring electrical power G01R21/08
• CPC Class Codes: G01R 15/207 Constructional details independent of the type of device used
• CPC Class Codes: G01R 19/00 Arrangements for measuring currents or voltages or for indicating presence or sign thereof G01R5/00 takes precedence; for measuring bioelectric currents or voltages A61B5/24
• CPC Class Codes: G01R 33/0011 comprising means, e.g. flux concentrators, flux guides, for guiding or concentrating the magnetic flux, e.g. to the magnetic sensor
• CPC Class Codes: G01R 33/07 Hall effect devices

Abstract

A current sensor includes: a core formed by U-shaped flat plates made of a magnetic body and stacked together; a flat plate-like conductor which is inserted on an interior side of a U-groove of the core and through which a current to be measured flows; a detection element which is arranged on the side of an opening of the U-groove in such a way that a detecting direction extends in a spacing direction of the opening, and which detects a strength of a magnetic field; a housing which supports the core, the conductor and the detection element; and a pair of spacing direction supporting portions which are provided at positions along the spacing direction on both sides of the detection element, in an opening-side end of the core, and which abut on the housing.

Claims

1. A current sensor comprising:

a core formed by U-shaped flat plates made of a magnetic body and stacked together;

a flat plate-like conductor which is inserted on an interior side of a U-groove of the core and through which a current to be measured flows;

a detection element which is arranged on the side of an opening of the U-groove in such a way that a detecting direction extends in a spacing direction of the opening, and which detects a strength of a magnetic field;

a housing which supports the core, the conductor and the detection element; and

a pair of spacing direction supporting portions which are provided at positions along the spacing direction on both sides of the detection element, in an opening-side end of the core, and which abut on the housing.

2. The current sensor according to claim 1, wherein the spacing direction supporting portions are provided at positions facing the detection element on an inner side of the U-groove, in the core, and hold the housing between the spacing direction supporting portions.

3. The current sensor according to claim 1, wherein in the core, a first flat plate having a U-shaped portion and a protruding portion protruding along the spacing direction from a lateral surface of the U-shaped portion, and a second flat plate having a U-shaped portion with the same shape as the U-shaped portion of the first flat plate are stacked in such a way that the first flat plate is arranged toward a center in a stacking direction, with the U-shaped portions coinciding with each other, and

a stacking direction supporting portion supported by the housing from both sides in the stacking direction of the first flat plate and the second flat plate is provided on the protruding portion.

4. The current sensor according to claim 1, wherein in the core, a first flat plate having a U-shaped portion and a protruding portion protruding along the spacing direction from a lateral surface of the U-shaped portion, and a second flat plate having a U-shaped portion with the same shape as the U-shaped portion of the first flat plate are stacked in such a way that the first flat plate is arranged toward a center in a stacking direction, with the U-shaped portions coinciding with each other, and

a portion of the housing that enters from the side of the opening abuts on a bottom part of the U-groove, and an opening direction supporting portion on which the housing abuts from a side opposite to the side of the opening and which is thus supported along an opening direction of the U-groove is provided at a shoulder portion which is provided on the protruding portion at a position on the interior side of the opening and coincides with the bottom part along the spacing direction, and a distal end on the side of the opening of the core is spaced away from the housing.

5. The current sensor according to claim 4, wherein an opening direction supporting portion is provided also on a lateral surface of the U-shaped portion of the second flat plate in such a way as to coincide with the opening direction supporting portion of the first flat plate, in the stacking direction, when the first flat plate and the second flat plate are stacked together.

6. The current sensor according to claim 2, wherein in the core, a first flat plate having a U-shaped portion and a protruding portion protruding along the spacing direction from a lateral surface of the U-shaped portion, and a second flat plate having a U-shaped portion with the same shape as the U-shaped portion of the first flat plate are stacked in such a way that the first flat plate is arranged toward a center in a stacking direction, with the U-shaped portions coinciding with each other, and

a stacking direction supporting portion supported by the housing from both sides in the stacking direction of the first flat plate and the second flat plate is provided on the protruding portion.

7. The current sensor according to claim 2, wherein in the core, a first flat plate having a U-shaped portion and a protruding portion protruding along the spacing direction from a lateral surface of the U-shaped portion, and a second flat plate having a U-shaped portion with the same shape as the U-shaped portion of the first flat plate are stacked in such a way that the first flat plate is arranged toward a center in a stacking direction, with the U-shaped portions coinciding with each other, and

a portion of the housing that enters from the side of the opening abuts on a bottom part of the U-groove, and an opening direction supporting portion on which the housing abuts from a side opposite to the side of the opening and which is thus supported along an opening direction of the U-groove is provided at a shoulder portion which is provided on the protruding portion at a position on the interior side of the opening and coincides with the bottom part along the spacing direction, and a distal end on the side of the opening of the core is spaced away from the housing.

8. The current sensor according to claim 3, wherein in the core, a first flat plate having a U-shaped portion and a protruding portion protruding along the spacing direction from a lateral surface of the U-shaped portion, and a second flat plate having a U-shaped portion with the same shape as the U-shaped portion of the first flat plate are stacked in such a way that the first flat plate is arranged toward a center in a stacking direction, with the U-shaped portions coinciding with each other, and

a portion of the housing that enters from the side of the opening abuts on a bottom part of the U-groove, and an opening direction supporting portion on which the housing abuts from a side opposite to the side of the opening and which is thus supported along an opening direction of the U-groove is provided at a shoulder portion which is provided on the protruding portion at a position on the interior side of the opening and coincides with the bottom part along the spacing direction, and a distal end on the side of the opening of the core is spaced away from the housing.

9. The current sensor according to claim 7, wherein an opening direction supporting portion is provided also on a lateral surface of the U-shaped portion of the second flat plate in such a way as to coincide with the opening direction supporting portion of the first flat plate, in the stacking direction, when the first flat plate and the second flat plate are stacked together.

10. The current sensor according to claim 8, wherein an opening direction supporting portion is provided also on a lateral surface of the U-shaped portion of the second flat plate in such a way as to coincide with the opening direction supporting portion of the first flat plate, in the stacking direction, when the first flat plate and the second flat plate are stacked together.