RECHARGEABLE BATTERY

• US 20140186692A1
• Filed: 09/17/2013
• Published: 07/03/2014
• Est. Priority Date: 01/03/2013
• Status: Active Grant

• Current Assignee: Samsung SDI Company Limited
• Original Assignee: Samsung SDI Company Limited
• Inventors: Kim, Ik-Kyu, Yoon, Seok-Joon
• Granted Patent: US 9,385,361 B2
• Time in Patent Office: Days
• US Class Current: 429/185
• CPC Class Codes: H01M 10/0422 Cells or battery with cylindrical casing
• CPC Class Codes: H01M 10/0431 Cells with wound or folded electrodes H01M10/045 takes precedence
• CPC Class Codes: H01M 50/107 having curved cross-section, e.g. round or elliptic H01M50/103, H01M50/109, H01M50/11 take precedence
• CPC Class Codes: H01M 50/167 by crimping
• CPC Class Codes: H01M 50/171 using adhesives or sealing agents
• CPC Class Codes: H01M 50/536 characterised by the method of fixing the leads to the electrodes, e.g. by welding
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

A rechargeable battery is disclosed. In one aspect, the battery includes an electrode assembly having an uncoated region, a case accommodating the electrode assembly therein and an insulation plate disposed on the uncoated region of the electrode assembly. The battery also includes a gasket formed on the insulation plate, wherein the gasket comprises a support supported by and contacting an upper surface of the insulation plate, wherein the support comprises an inner side surface and an outer side surface, and wherein at least one of the inner and outer side surfaces forms an obtuse angle with respect to the upper surface of the insulation plate. The battery further includes a cap assembly contacting the gasket and connected to the uncoated region of the electrode assembly through a lead tab.

Claims

1. A rechargeable battery comprising:

an electrode assembly having an uncoated region;

a case accommodating the electrode assembly therein;

an insulation plate disposed on the uncoated region of the electrode assembly;

a gasket formed on the insulation plate, wherein the gasket comprises a support supported by and contacting an upper surface of the insulation plate, wherein the support comprises an inner side surface and an outer side surface, and wherein at least one of the inner and outer side surfaces forms an obtuse angle with respect to the upper surface of the insulation plate; and

a cap assembly contacting the gasket and connected to the uncoated region of the electrode assembly through a lead tab.

2. The rechargeable battery of claim 1, wherein the gasket further comprises i) an extension portion extending from the support toward the cap assembly and ii) a sealing portion extending from the extension portion and surrounding and contacting at least three surfaces of the cap assembly.

3. The rechargeable battery of claim 2, wherein the sealing portion has a first thickness, wherein the extension portion has a second thickness, and wherein the support has a third thickness that is greater than the first and second thicknesses.

4. The rechargeable battery of claim 3, wherein the second thickness is less than the first thickness.

5. The rechargeable battery of claim 2, wherein the support has a height defined in a direction extending from the upper surface of the insulating plate to the cap assembly, and wherein the height is less than the third thickness.

6. The rechargeable battery of claim 5, wherein the lead tab penetrates the insulation plate and thus is connected to the cap assembly in the inner side surface in a space defined by the height of the support.

7. The rechargeable battery of claim 1, wherein the inner side surface of the support forms a first obtuse angle with respect to the upper surface of the insulation plate, and wherein the outer side surface of the support forms a second obtuse angle with respect to the upper surface of the insulation plate.

8. The rechargeable battery of claim 7, wherein the second obtuse angle is greater than the first obtuse angle.

9. The rechargeable battery of claim 8, wherein the case forms a beading portion formed to be inwardly concave, and wherein the outer side surface of the support is disposed in a space formed between the beading portion and the insulation plate.

10. The rechargeable battery of claim 1, wherein the upper surface of the insulation plate is substantially flat.

11. The rechargeable battery of claim 1, wherein the upper surface of the insulation plate comprises i) a plate portion having two opposing ends and ii) a protrusion extending from the opposing ends of the plate portion toward the electrode assembly.

12. The rechargeable battery of claim 11, wherein the case forms a beading portion formed to be inwardly concave, and wherein the protrusion is disposed between the electrode assembly and the beading portion.

13. The rechargeable battery of claim 12, wherein the support is formed in an inner side of the protrusion to support the plate portion.

14. The rechargeable battery of claim 11, wherein the protrusion is formed integrally with the plate portion.

15. The rechargeable battery of claim 11, wherein the protrusion is formed in the shape of a ring that is separated from the plate portion.

16. A rechargeable battery comprising:

an electrode assembly having an uncoated region;

an insulation plate disposed on the uncoated region of the electrode assembly; and

a gasket formed on the insulation plate, wherein the gasket comprises a support supported by and contacting an upper surface of the insulation plate, wherein the support comprises an inner side surface and an outer side surface, and wherein at least one of the inner and outer side surfaces forms an obtuse angle with respect to the upper surface of the insulation plate.

17. The rechargeable battery of claim 16, wherein the gasket further comprises i) an extension portion extending from the support toward the cap assembly and ii) a sealing portion extending from the extension portion and surrounding and contacting at least three surfaces of the cap assembly.

18. The rechargeable battery of claim 17, wherein the sealing portion has a first thickness, wherein the extension portion has a second thickness, and wherein the support has a third thickness that is greater than the first and second thicknesses.

19. The rechargeable battery of claim 18, wherein the support has a height defined in a direction extending from the upper surface of the insulating plate to the cap assembly, and wherein the height is less than the third thickness.

20. A rechargeable battery comprising:

an electrode assembly having an uncoated region;

an insulation plate disposed on the uncoated region of the electrode assembly;

a cap assembly connected to the uncoated region of the electrode assembly through a lead tab; and

a gasket formed on the insulation plate, wherein the gasket comprises i) a bottom surface contacting an upper surface of the insulation plate and ii) at least one side surface extending from the bottom surface toward the cap assembly, and wherein the at least one side surface of the gasket forms an obtuse angle with respect to the upper surface of the insulation plate.