WIRE ELECTRIC DISCHARGE MACHINE HAVING FUNCTION OF COMPENSATING POSITION OF WIRE ELECTRODE

• US 20140197138A1
• Filed: 01/09/2014
• Published: 07/17/2014
• Est. Priority Date: 01/11/2013
• Status: Abandoned Application

• Current Assignee: Fanuc Corporation
• Original Assignee: Fanuc Corporation
• Inventors: MAKINO, Yoshinori, YOSHIZAKI, Daisuke
• Application Number:
  US14/151,598
• Publication Number:
  US 20140197138A1
• Time in Patent Office: Days
• US Class Current: 219/69.12
• CPC Class Codes: B23H 7/065 Electric circuits specially adapted therefor
• CPC Class Codes: B23H 7/10 Supporting, winding or electrical connection of wire-electrode
• CPC Class Codes: B23H 7/101 Supply of working media
• CPC Class Codes: B23H 7/18 for maintaining or controlling the desired spacing between electrode and workpiece
• CPC Class Codes: B23H 7/20 for programme-control, e.g. adaptive programme-control systems in general G05B19/00
• CPC Class Codes: G05B 19/404 characterised by control arrangements for compensation, e.g. for backlash, overshoot, tool offset, tool wear, temperature, machine construction errors, load, inertia G05B19/19, G05B19/41 take precedence
• CPC Class Codes: G05B 2219/45043 EDM machine, wire cutting

Abstract

While machining is carried out according to a machining program by an electric discharge machine, the pressures of a machining fluid supplied from upper and lower nozzles are detected and displacement amounts of upper and lower wire guides are obtained from the detected pressures. Further, positional compensation values of the upper and lower wire guides are calculated on the basis of the obtained displacement amounts, and command values of the machining program are compensated on the basis of the calculated positional compensation values.

Claims

1. A wire electric discharge machine that supports a wire electrode by upper and lower wire guides provided in upper and lower nozzles, respectively, and performs electric discharge machining while moving the wire electrode relative to a workpiece according to a machining program and supplying a machining fluid from the upper and lower nozzles, the wire electric discharge machine comprising:

a fluid pressure detecting unit that detects the pressure of the machining fluid supplied from the upper nozzle and/or the lower nozzle during the electric discharge machining;

a memory device that stores a relational expression representing a relation between the pressure of the machining fluid detected by the fluid pressure detecting unit and a displacement amount of each of the upper and lower wire guides corresponding to the pressure of the machining fluid; and

a controller that obtains displacement amounts of the upper and lower wire guides, which correspond to the pressure of the machining fluid detected by the fluid pressure detecting unit, from the relational expression stored in the memory device, calculates positional compensation values of the upper and lower wire guides on the basis of the obtained displacement amounts, and compensates the position of the wire electrode relative to the workpiece by compensating command values of the machining program on the basis of the calculated positional compensation values.

2. The wire electric discharge machine according to claim 1,

wherein the fluid pressure detecting unit detects the pressure of the machining fluid supplied from the upper nozzle and the pressure of the machining fluid supplied from the lower nozzle.

3. The wire electric discharge machine according to claim 1,

wherein the fluid pressure detecting unit detects the pressure of the machining fluid supplied from any one of the upper and lower nozzles,

the memory device further stores a relational expression that estimates the pressure of the machining fluid supplied from the other nozzle not detected by the fluid pressure detecting unit from the pressure of the machining fluid supplied from the one nozzle detected by the fluid pressure detecting unit, and

the controller obtains displacement amounts of the respective upper and lower wire guides, which correspond to the pressure of the machining fluid supplied from the one nozzle detected by the fluid pressure detecting unit and the pressure of the machining fluid supplied from the other nozzle not detected by the fluid pressure detecting unit but estimated from the pressure of the machining fluid supplied from the one nozzle, by using the relational expression and not detected by the fluid pressure detecting unit, from the relational expressions stored in the memory device.

4. The wire electric discharge machine according to claim 1, further comprising:

a setting unit that sets, when the command values of the machining program are compensated using the compensation values, a compensation time interval during which the compensation values are added to a machining command of the machining program, and a maximum compensation movement amount which is a maximum value of the compensation values to be added in every compensation time interval; and

a compensation value output unit that outputs the compensation values on the basis of the compensation time intervals and the maximum compensation movement amount set by the setting unit.