VEHICLE SENSOR SYSTEM

• US 20140211826A1
• Filed: 01/25/2013
• Published: 07/31/2014
• Est. Priority Date: 01/25/2013
• Status: Active Grant

• Current Assignee: GM Global Technology Operations LLC (General Motors Company)
• Original Assignee: GM Global Technology Operations LLC (General Motors Company)
• Inventors: Skurkis, Richard J., Herrera, Guillermo A., Johnson, Nancy L., Browne, Alan L., Pinto, Nicholas W. IV
• Granted Patent: US 8,997,563 B2
• Time in Patent Office: Days
• US Class Current: 374/46
• CPC Class Codes: G01N 27/041 of a solid body

Abstract

A sensor system includes a housing defining a cavity, an actuator formed from an alloy transitionable between first and second states, a plunger attached to the actuator, and a resilient member configured for translating the plunger within the cavity. The plunger is not translatable during a first condition in which a coating of debris is disposed on the housing as the alloy transitions between the first and second states to define a first stress on the actuator. The plunger is translatable during a second condition in which the housing is substantially free from the coating as the alloy transitions to define a second stress on the actuator that is less than the first stress. The alloy transitions from the first to the second state at a first transformation temperature during the first condition, and at a second transformation temperature that is less than the first temperature during the second condition.

Claims

1. A sensor system for a vehicle, the sensor system comprising:

a housing defining a cavity therein;

an actuator attached to the housing within the cavity and formed from a shape memory alloy transitionable in response to a thermal activation signal between a first temperature-dependent state and a second temperature-dependent state;

a plunger attached to the actuator and translatable within the cavity;

wherein the plunger is not translatable within the cavity during a first condition in which a coating of debris is disposed on the housing as the shape memory alloy transitions between the first temperature-dependent state and the second temperature-dependent state to thereby define a first stress on the actuator;

wherein the plunger is translatable within the cavity during a second condition in which the housing is substantially free from the coating of debris as the shape memory alloy transitions between the first temperature-dependent state and the second temperature-dependent state to thereby define a second stress on the actuator that is less than the first stress;

wherein the shape memory alloy transitions from the first temperature-dependent state to the second temperature-dependent state at a first transformation temperature during the first condition; and

wherein the shape memory alloy transitions from the first temperature-dependent state to the second temperature-dependent state at a second transformation temperature that is less than the first transformation temperature during the second condition; and

a resilient member configured for translating the plunger within the cavity after the shape memory alloy transitions from the second temperature-dependent state to the first temperature-dependent state.

2. The sensor system of claim 1, wherein the housing has:

a proximal end spaced apart from the actuator;

a distal end spaced apart from the proximal end; and

a central longitudinal axis extending from the proximal end to the distal end along which the plunger translates within the cavity.

3. The sensor system of claim 2, wherein the plunger protrudes from the cavity at the proximal end.

4. The sensor system of claim 3, wherein the plunger has an attachment end attached to the actuator and spaced apart from the proximal end, and an indicator end spaced apart from the attachment end, and further wherein the attachment end translates along the central longitudinal axis from a first position on the central longitudinal axis to a second position on the central longitudinal axis during the second condition.

5. The sensor system of claim 4, wherein the resilient member translates the plunger from the second position to the first position so that the plunger protrudes from the housing at the proximal end after the shape memory alloy transitions from the second temperature-dependent state to the first temperature-dependent state.

6. The sensor system of claim 3, wherein the shape memory alloy exhibits a first electrical resistance during the first condition, and exhibits a second electrical resistance during the second condition that is less than the first electrical resistance.

7. The sensor system of claim 6, further including a controller connected to the actuator and configured for indicating the first electrical resistance.

8. The sensor system of claim 3, further including:

a cap attached to the proximal end and defining a chamber therein that is disposed in communication with the cavity so that the plunger is translatable within the cavity and the chamber along the central longitudinal axis; and

a fluid disposed within the chamber and transitionable between a liquid phase and a solid phase.

9. The sensor system of claim 8, wherein the plunger is not retractable into the cavity when the fluid has the solid phase.

10. The sensor system of claim 9, wherein the plunger is retractable into the cavity when the fluid has the liquid phase.

11. The sensor system of claim 3, further including a flexible membrane disposed on the proximal end, wherein the plunger abuts and does not deform the flexible membrane so that the flexible membrane does not protrude away from the cavity and the housing at the proximal end during the first condition.

12. The sensor system of claim 11, wherein the plunger abuts and deforms the flexible membrane so that the flexible membrane protrudes away from the cavity and the housing at the proximal end during the second condition.

13. The sensor system of claim 12, wherein the plunger has an attachment end attached to the actuator and spaced apart from the proximal end, and an indicator end spaced apart from the attachment end, and further including a piezoelectric element disposed on the plunger at the indicator end, wherein the piezoelectric element exhibits a first voltage during the first condition and a second voltage that is different from the first voltage during the second condition.

14. The sensor system of claim 11, wherein the resilient member is attached to the distal end and translates the plunger away from the flexible membrane.

15. The sensor system of claim 11, further including a cleaning apparatus adjoining the flexible membrane and configured for vibrating the flexible membrane to thereby displace the coating of debris from the housing.

16. A sensor system for a vehicle, the sensor system comprising:

a housing defining a cavity therein and having a proximal end and a distal end spaced apart from the proximal end;

an actuator attached to the housing within the cavity at the distal end and formed from a shape memory alloy transitionable in response to a thermal activation signal between a first temperature-dependent state and a second temperature-dependent state;

a flexible membrane disposed on the proximal end;

a plunger attached to the actuator, translatable within the cavity, and abuttable with the flexible membrane;

wherein the plunger is not translatable within the cavity during a first condition in which a coating of debris is disposed on the flexible membrane as the shape memory alloy transitions between the first-temperature dependent state and the second temperature-dependent state to thereby define a first stress on the actuator;

wherein the plunger is translatable within the cavity during a second condition in which the flexible membrane is substantially free from the coating of debris as the shape memory alloy transitions between the first temperature-dependent state and the second temperature-dependent state to thereby define a second stress on the actuator that is less than the first stress;

wherein the shape memory alloy transitions from the first temperature-dependent state to the second temperature-dependent state at a first transformation temperature during the first condition;

wherein the shape memory alloy transitions from the first temperature-dependent state to the second temperature-dependent state at a second transformation temperature that is less than the first transformation temperature during the second condition; and

a resilient member configured for translating the plunger within the cavity after the shape memory alloy transitions from the second temperature-dependent state to the first temperature-dependent state;

wherein the resilient member retracts the plunger into the cavity towards the distal end after the shape memory alloy transitions from the second temperature-dependent state to the first temperature-dependent state so that the plunger does not abut the flexible membrane and the flexible membrane does not protrude from the housing at the proximal end;

wherein the actuator translates the plunger within the cavity towards the proximal end during the first condition as the shape memory alloy transitions from the first temperature-dependent state to the second temperature-dependent state so that the plunger abuts the flexible membrane and the flexible membrane does not protrude from the housing at the proximal end; and

wherein the actuator translates the plunger within the cavity towards the proximal end during the second condition as the shape memory alloy transitions from the first temperature-dependent state to the second temperature-dependent state so that the plunger abuts the flexible membrane and the flexible membrane protrudes from the cavity and the housing at the proximal end.

17. The sensor system of claim 16, wherein the flexible membrane is a piezoelectric polymer film and exhibits a first voltage during the first condition and a second voltage that is less than the first voltage during the second condition.

18. The sensor system of claim 16, further including a sprayer configured for cleaning the flexible membrane, wherein the sprayer includes:

a canister defining a void therein;

a wire attached to the canister within the void and formed from the shape memory alloy; and

a fluid disposed within the void and warmable as the shape memory alloy transitions from the first temperature-dependent state to the second temperature-dependent state; and

further wherein the sprayer discharges the fluid from the void to remove the coating of debris from the proximal end and thereby clean the flexible membrane.

19. A vehicle comprising:

a body defining an aperture therein; and

a sensor system disposed within the aperture and including;

a housing defining a cavity therein;

an actuator attached to the housing within the cavity and formed from a shape memory alloy transitionable in response to a thermal activation signal between a first temperature-dependent state and a second temperature-dependent state;

a plunger attached to the actuator and translatable within the cavity;

wherein the plunger is not translatable within the cavity during a first condition in which a coating of debris is disposed on the housing as the shape memory alloy transitions between the first temperature-dependent state and the second temperature-dependent state to thereby define a first stress on the actuator;

wherein the plunger is translatable within the cavity during a second condition in which the housing is substantially free from the coating of debris as the shape memory alloy transitions between the first temperature-dependent state and the second temperature-dependent state to thereby define a second stress on the actuator that is less than the first stress;

wherein the shape memory alloy transitions from the first temperature-dependent state to the second temperature-dependent state at a first transformation temperature during the first condition; and

wherein the shape memory alloy transitions from the first temperature-dependent state to the second temperature-dependent state at a second transformation temperature that is less than the first transformation temperature during the second condition; and

a resilient member configured for translating the plunger within the cavity after the shape memory alloy transitions from the second temperature-dependent state to the first temperature-dependent state.