HEATING SYSTEM, HEATER, AND METHODS OF HEATING A COMPONENT

• US 20140217088A1
• Filed: 04/11/2014
• Published: 08/07/2014
• Est. Priority Date: 07/14/2011
• Status: Abandoned Application

• Current Assignee: Christopher M. Morter, Robert C. Twiney
• Original Assignee: Robert C. Twiney
• Inventors: TWINEY, Robert C., Morter, Christopher M.
• Application Number:
  US14/250,708
• Publication Number:
  US 20140217088A1
• Time in Patent Office: Days
• US Class Current: 219/494
• CPC Class Codes: H05B 2203/006 using interdigitated electrodes
• CPC Class Codes: H05B 2203/007 using multiple electrically connected resistive elements or resistive zones
• CPC Class Codes: H05B 2203/009 Heaters using conductive material in contact with opposing surfaces of the resistive element or resistive layer
• CPC Class Codes: H05B 2214/02 Heaters specially designed for de-icing or protection against icing
• CPC Class Codes: H05B 3/12 characterised by the composition or nature of the conductive material
• CPC Class Codes: H05B 3/141 Conductive ceramics, e.g. metal oxides, metal carbides, barium titanate, ferrites, zirconia, vitrous compounds
• CPC Class Codes: H05B 3/24 heating conductor being self-supporting

Abstract

A heater includes at least one heating element having a resistance that varies non-linearly with respect to a temperature of the heating element. The heating element includes a first surface, a second surface opposite the first surface, a third surface extending between the first and second surfaces, and a fourth surface extending between the first and second surfaces, opposite the third surface. The heating element has a height defined between the first and second surfaces, and a width defined between the third and fourth surfaces, and wherein the width is less than the height. The heater also includes at least one electrode coupled to the first surface and configured to generate an electric field across the heating element and cause a current to flow through the heating element.

Claims

1. A heater comprising:

at least one heating element having a resistance that varies non-linearly with respect to a temperature of said at least one heating element, said at least one heating element comprises;

a first surface;

a second surface opposite said first surface, said at least one heating element having a height defined between said first and second surfaces;

a third surface extending between said first and second surfaces; and

a fourth surface extending between said first and second surfaces, said fourth surface is opposite said third surface, a width of said at least one heating element is defined between said third surface and said fourth surface and is shorter than the height of said at least one heating element; and

at least one electrode coupled to said first surface and configured to generate an electric field across said at least one heating element and cause a current to flow through said at least one heating element.

2. A heater in accordance with claim 1, wherein said at least one electrode comprises a first electrode and a second electrode, said first electrode is coupled to said first surface, said second electrode is coupled to said second surface.

3. A heater in accordance with claim 2, wherein said at least one heating element comprises at least one upper heating element and at least one lower heating element, said second electrode is coupled to said second surface of said at least one upper heating element and to said first surface of said at least one lower heating element.

4. A heater in accordance with claim 3, wherein said at least one electrode further comprises a third electrode coupled to said second surface of said at least one lower heating element.

5. A heater in accordance with claim 1, further comprising at least one vane coupled to at least one of said third surface and said fourth surface, said at least one vane configured to transfer heat generated within said at least one heating element to at least one component of a machine.

6. A heater in accordance with claim 1, wherein said at least one heating element comprises a fifth surface and an opposing sixth surface, said at least one heating element having a length defined between said fifth and sixth surfaces.

7. A heater in accordance with claim 6, wherein said at least one electrode extends along the full length of said at least one heating element.

8. A heater in accordance with claim 1, wherein said at least one electrode comprises a first plurality of electrodes and a second plurality of electrodes coupled to said first surface, wherein at least a portion of each electrode of said first plurality of electrodes interleaves at least a portion of each electrode of said second plurality of electrodes.

9. A heating system comprising:

a heater comprising;

at least one heating element having a resistance that varies non-linearly with respect to a temperature of said at least one heating element, said at least one heating element comprises;

a first surface;

a second surface opposite said first surface, said at least one heating element having a height defined between said first and second surfaces;

a third surface extending between said first and second surfaces; and

a fourth surface extending between said first and second surfaces, said fourth surface is opposite said third surface, a width of said at least one heating element is defined between said third surface and said fourth surface and is shorter than the height of said at least one heating element; and

at least one electrode coupled to said first surface and configured to generate an electric field across said at least one heating element and cause a current to flow through said at least one heating element; and

a power source coupled to said heater, said power source configured to supply alternating current (AC) voltage to said at least one electrode.

10. A heating system in accordance with claim 9, wherein said at least one electrode comprises a first electrode and a second electrode, said first electrode is coupled to said first surface, said second electrode is coupled to said second surface.

11. A heating system in accordance with claim 10, wherein said at least one heating element comprises at least one upper heating element and at least one lower heating element, said second electrode is coupled to said second surface of said at least one upper heating element and to said first surface of said at least one lower heating element.

12. A heating system in accordance with claim 11, wherein said at least one electrode further comprises a third electrode coupled to said second surface of said at least one lower heating element.

13. A heating system in accordance with claim 9, further comprising at least one vane coupled to at least one of said third surface and said fourth surface, said at least one vane configured to transfer heat generated within said at least one heating element to at least one component of a machine.

14. A heating system in accordance with claim 9, wherein said at least one heating element comprises a fifth surface and an opposing sixth surface, said at least one heating element having a length defined between said fifth and sixth surfaces.

15. A heating system in accordance with claim 14, wherein said at least one electrode extends along the full length of said at least one heating element.

16. A heating system in accordance with claim 9, wherein said at least one electrode comprises a first plurality of electrodes and a second plurality of electrodes coupled to said first surface, wherein at least a portion of each electrode of said first plurality of electrodes interleaves at least a portion of each electrode of said second plurality of electrodes.

17. A method of heating a component of a machine, said method comprising:

positioning a heater in close proximity to the component, wherein the heater includes;

at least one heating element including a first surface and a second surface opposite the first surface;

a first electrode coupled to the first surface; and

a second electrode coupled to the second surface; and

applying an electric field between the first electrode and the second electrode such that a current flows through the at least one heating element to generate heat from the at least one heating element.

18. A method in accordance with claim 17, wherein the at least one heating element includes an upper heating element and a lower heating element, said method further comprises applying an electric field between the upper heating element and the lower heating element such that a current flows through the upper heating element and the lower heating element.

19. A method in accordance with claim 17, further comprising varying a resistance of the at least one heating element non-linearly with respect to a temperature of the at least one heating element.

20. A method in accordance with claim 17, wherein at least one vane is coupled to the at least one heating element, said method further comprising transferring heat from the at least one vane to the component.