BATCH CONVERSION

• US 20140222180A1
• Filed: 02/01/2013
• Published: 08/07/2014
• Est. Priority Date: 02/01/2013
• Status: Abandoned Application

• Current Assignee: Mettler-Toledo Incorporated (Mettler-Toledo International Inc.)
• Original Assignee: Mettler-Toledo Incorporated (Mettler-Toledo International Inc.)
• Inventors: Simmons, Venus
• Application Number:
  US13/757,605
• Publication Number:
  US 20140222180A1
• Time in Patent Office: Days
• US Class Current: 700/97
• CPC Class Codes: G05B 19/41865 characterised by job scheduling, process planning, material flow
• CPC Class Codes: G05B 2219/31386 Determine size of batch of material for each process to meet mfl rate
• CPC Class Codes: G05B 2219/32095 Text, menu driven editor for batch programming, phase sequence, parameters
• CPC Class Codes: G06Q 50/04 Manufacturing
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
• CPC Class Codes: Y02P 90/30 Computing systems specially adapted for manufacturing

Abstract

Batch conversion systems and methods by which residual ingredients from a previous product batch can be used in a subsequent product batch, with the required amount of ingredients in the subsequent batch being adjusted accordingly.

Claims

1. A system for performing batch conversion, comprising:

a processor;

a database of selectable product batch recipes in communication with the processor;

a software program associated with the processor and in communication with the database of product batch recipes, the program adapted to calculate, in conjunction with the processor, a weight amount of each ingredient present in a known amount of an existing material and to accordingly adjust the weight amounts of the same ingredients required by a selected recipe for a new product batch to account for use of the existing material; and

an interface for permitting user interaction with the program.

2. The system of claim 1, wherein the processor and software program are part of a weighing scale terminal.

3. The system of claim 1, wherein a weighing scale is adapted to weigh the existing material and to automatically report the weight of the existing material to the software program.

4. The system of claim 1, wherein the software program is adapted to permit a user to identify whether the existing material is the result of a complete or incomplete previous batch.

5. The system of claim 4, wherein the software program is further adapted to prompt the user for information on the composition of the existing material in the case of an incomplete previous batch, and to use the information provided by the user to calculate the adjustments to the ingredients required by the selected recipe for the new product batch.

6. The system of claim 1, wherein the software program is adapted to account for the weight of a container within which the existing material resides.

7. The system of claim 1, wherein the software program is adapted to prompt a user to enter the weight of a container within which the existing material resides.

8. A method for automatically performing batch conversion using residual material from a complete previous batch, comprising:

identifying the composition of the residual material;

determining the total weight of the residual material;

calculating the weight of each ingredient in the residual material by multiplying the total weight of the residual material by the percentage of each ingredient that is expected to be present in the residual material according to a recipe for the residual material;

subtracting the calculated weight of each ingredient present in the residual material from the amount of each like ingredient called for in a recipe for the next product batch to be made; and

reducing the amount of a given ingredient called for by the recipe for the next product batch by the amount of that ingredient present in the residual material.

9. The method of claim 8, wherein the calculating, subtracting and reducing steps are performed by a processor in conjunction with a software program.

10. The method of claim 9, wherein the software program is in communication with a database of product batch recipes.

11. The method of claim 9, further comprising providing a user interface that permits user interaction with the program.

12. The method of claim 9, wherein a user is prompted by the program to select the recipe that was used to create the previous batch from which the residual material resulted, asked if the previous batch was completed, and then asked to select the recipe to which the existing recipe is to be converted.

13. The method of claim 9, wherein a user is prompted by the program to enter the weight of a container within which the residual material resides.

14. The method of claim 9, wherein the weight of the residual material is automatically reported to the software program by a weighing scale.

15. The method of claim 9, wherein the processor and software program are part of a weighing scale terminal.

16. A method for automatically performing batch conversion using residual material from an incomplete previous batch, comprising:

requesting from a user, identifying information regarding the residual material;

requesting from the user, identifying information regarding the the next product batch to be made;

requesting from the user, the amount of each ingredient present in the residual material;

calculating the amount of each ingredient present in the residual material using the ingredient information provided by the user;

subtracting the calculated weight of each ingredient present in the residual material from the amount of each like ingredient called for in the recipe for the next product batch to be made; and

reducing the amount of a given ingredient called for by the recipe for the next product batch by the amount of that ingredient present in the residual material.

17. The method of claim 16, wherein the calculating, subtracting and reducing steps are performed by a processor in conjunction with a software program.

18. The method of claim 17, wherein the software program is in communication with a database of product batch recipes.

19. The method of claim 17, further comprising providing a user interface that permits user interaction with the program.

20. The method of claim 17, wherein a user is prompted by the program to enter the weight of a container within which the residual material resides.

21. The method of claim 17, wherein the weight of the residual material is automatically reported to the software program by a weighing scale.

22. The method of claim 17, wherein the processor and software program are part of a weighing scale terminal.