ANTENNA MODULE AND METHOD FOR MANUFACTURING THE SAME

• US 20140225129A1
• Filed: 02/11/2014
• Published: 08/14/2014
• Est. Priority Date: 02/12/2013
• Status: Abandoned Application

• Current Assignee: Nitto Denko Corporation
• Original Assignee: Nitto Denko Corporation
• Inventors: INOUE, Masami, HODONO, Masayuki, HONJO, Mitsuru
• Application Number:
  US14/177,815
• Publication Number:
  US 20140225129A1
• Time in Patent Office: Days
• US Class Current: 257/81
• CPC Class Codes: H01Q 1/1264 Adjusting different parts or elements of an aerial unit
• CPC Class Codes: H01Q 13/085 Slot-line radiating ends
• CPC Class Codes: H01Q 19/062 for focusing

Abstract

An electrode is formed on at least one surface of first and second surfaces of a dielectric film formed of resin to be capable of receiving or transmitting an electromagnetic wave in a terahertz band. A semiconductor device operable in the terahertz band is mounted on at least one surface of the first and second surfaces of the dielectric film to be electrically connected to the electrode. A portion of a support layer is formed on the first or second surface of the dielectric film, and a dielectric lens is supported by another portion of the support layer. Another portion of the support layer is bent with respect to the portion such that the electromagnetic wave in the terahertz band transmitted or received by the electrode permeates through the dielectric lens.

Claims

1. An antenna module comprising:

a dielectric film that has first and second surfaces and is made of resin;

an electrode formed on at least one surface of the first and second surfaces of the dielectric film to be capable of receiving and transmitting an electromagnetic wave in a terahertz band;

a semiconductor device mounted on at least one surface of the first and second surfaces of the dielectric film to be electrically connected to the electrode and operable in the terahertz band;

a support layer that has a first portion formed on the first or second surface of the dielectric film and has a second portion; and

a lens supported by the second portion of the support layer, wherein

the second portion is bent with respect to the first portion such that the electromagnetic wave transmitted or received by the electrode permeates through the lens.

2. The antenna module according to claim 1, wherein

the second portion of the support layer has a first opening through which the electromagnetic wave transmitted or received by the electrode passes;

and

the lens is supported by the second portion to be positioned at the first opening.

3. The antenna module according to claim 2, further comprising an insulating layer formed on the second portion of the support layer to cover the first opening, wherein

the lens is formed on the insulating layer.

4. The antenna module according to claim 1, further comprising a lens holding member that has a second opening and holds the lens to be positioned at the second opening, wherein

the second portion of the support layer supports the lens holding member such that the electromagnetic wave transmitted or received by the electrode permeates through the lens.

5. The antenna module according to claim 1, wherein

a transmission direction or a receipt direction of the electromagnetic wave by the electrode is parallel to the first and second surfaces of the dielectric film, and

the second portion of the support layer supports the lens such that a light axis of the lens is parallel to the first and second surfaces of the dielectric film.

6. The antenna module according to claim 1, wherein

the electrode includes first and second conductive layers that constitute a tapered slot antenna having a third opening, and

the third opening has a width that continuously or gradually decreases from one end to another end of a set of the first and second conductive layers.

7. The antenna module according to claim 1, wherein

the support layer is formed of a metal material, and

the first portion of the support layer is formed in a region that does not overlap with the electrode on the second surface.

8. A method for manufacturing an antenna module, comprising the steps of:

forming an electrode capable of receiving or transmitting an electromagnetic wave in a terahertz band on at least one surface of first and second surfaces of a dielectric film formed of resin;

forming a first portion of a support layer that includes first and second portions on the first or second surface of the dielectric film;

mounting a semiconductor device operable in the terahertz band on at least one surface of the first and second surfaces of the dielectric film to be electrically connected to the electrode; and

providing a lens to be supported by the second portion of the support layer, and bending the second portion with respect to the first portion such that the electromagnetic wave transmitted or received by the electrode permeates through the lens.

9. A method for manufacturing an antenna module, comprising the steps of:

forming an electrode capable of receiving or transmitting an electromagnetic wave in a terahertz band on at least one surface of first and second surfaces of a dielectric film formed of resin;

forming a first portion of a support layer that includes first and second portions on the first or second surface of the dielectric film;

mounting a semiconductor device operable in the terahertz band on at least one surface of the first and second surfaces of the dielectric film to be electrically connected to the electrode;

bending the second portion with respect to the first portion; and

providing a lens to be supported by the bent second portion, wherein

the step of providing the lens includes arranging the lens such that the electromagnetic wave transmitted or received by the electrode permeates through the lens.