MULTILAYER SYSTEMS FOR SELECTIVE REFLECTION OF ELECTROMAGNETIC RADIATION FROM THE WAVELENGTH SPECTRUM OF SUNLIGHT AND METHOD OF PRODUCING SAME

• US 20140233093A1
• Filed: 09/28/2012
• Published: 08/21/2014
• Est. Priority Date: 10/13/2011
• Status: Abandoned Application

• Current Assignee: Eastman Chemical Company, Southwall Europe GmbH (Eastman Chemical Company)
• Original Assignee: Southwall Europe GmbH (Eastman Chemical Company)
• Inventors: Kleinhempel, Ronny, Thielsch, Roland Claus, Wahl, Andre Karl-Heinz
• Application Number:
  US14/347,435
• Publication Number:
  US 20140233093A1
• Time in Patent Office: Days
• US Class Current: 359/360
• CPC Class Codes: C23C 14/14 Metallic material, boron or silicon
• CPC Class Codes: C23C 14/35 by application of a magnetic field, e.g. magnetron sputtering C23C14/3457 takes precedence
• CPC Class Codes: G02B 5/0808 having a single reflecting layer G02B5/0883, G02B5/0891 take precedence
• CPC Class Codes: G02B 5/0866 incorporating one or more organic, e.g. polymeric layers
• CPC Class Codes: G02B 5/208 for use with infrared or ultraviolet radiation, e.g. for separating visible light from infrared and/or ultraviolet radiation
• CPC Class Codes: G02B 5/26 Reflecting filters G02B5/28 takes precedence

Abstract

The invention relates to multilayer systems for selective reflection of electromagnetic radiation from the wavelength spectrum of sunlight, and to a method for producing said systems on suitable, preferably polymeric, carrier materials. Such a multilayer system of the invention is formed with at least one layer composed of silver or silver alloy, which is coated over the whole area on both surfaces with in each case a seed layer and a cap layer. In this case, the seed layer and cap layer are formed from dielectric material. These are ZnO and/or ZnO:X. In this case, at least one such multilayer system is formed on a flexible polymeric substrate, preferable a film which is optically transparent in the visible spectral range.

Claims

1. A multilayer system for selective reflection of electromagnetic radiation from the wavelength spectrum of sunlight, comprising a flexible polymeric substrate, at least one a seed layer, at least one layer of silver or a silver alloy that is coated on the at least one seed layer, and at least one cap layer coated on the at least one seed layer, wherein the seed layer and cap layer are formed from a dielectric material comprising ZnO and/or a mixed zinc oxide, ZnO:

X.

2. The multilayer system according to claim 1, wherein the mixed zinc oxide, ZnO:

X, comprises up to 20% by weight of Al₂O₃, Ga₂O₃, SnO₂, In₂O₃, or a combination thereof.

3. The multilayer system according to claim 1, wherein the seed layer and/or the cap layer has a thickness of 5 nm to 15 nm and the silver layer has a thickness of 5 nm and 25 nm.

4. The multilayer system according to claim 1, further comprising a dielectric layer formed between the cap layer and a successive seed layer.

5. The multilayer system according to claim 1, wherein at least two multilayer systems are formed in a superposed manner.

6. The multilayer system according to claim 1, comprising a dielectric layer having a layer thickness in the range of 20 nm to 50 nm formed between the polymeric substrate and the multilayer system.

7. The multilayer system according to claim 5, further comprising a dielectric layer having a layer thickness of 40 nm to 150 nm between the multilayer systems, a dielectric layer having a layer thickness of 20 nm to 70 nm on the outer surface facing away from the substrate, or a combination thereof.

8. A process for the production of the multilayer system according to claim 1, comprising magnetron sputtering the at least one seed layer, the at least one silver layer, and the at least one cap layer, wherein targets for the formation of the at least one seed, silver, and cap layers are successively arranged in the feed axis direction of the substrate, and the targets for the formation of the at least one seed layer and at least one cap layer are formed from the same material.

9. The process according to claim 8, further comprising a gas composition used for the formation of the at least one seed layer and the at least one cap layer that is selected in coordination with the at least one seed layer and at least one cap layer formation.

10. The process according to claim 9, wherein a lesser percentage of oxygen and a greater percentage of hydrogen is maintained in the gas mixture for the formation of the at least one cap layer than in the formation of the at least one seed layer.

11. The process according to claim 8, wherein the flexible substrate is wound in opposite directions during the sputtering of the at least one seed layer and the sputtering of the at least one cap layer.

12. The multilayer system according to claim 4, wherein the dielectric layer comprises In₂O₃.