POWER CONVERTER WITH NOISE-CURRENT REDUCTION CAPACITOR

• US 20140233281A1
• Filed: 02/21/2014
• Published: 08/21/2014
• Est. Priority Date: 02/21/2013
• Status: Active Grant

• Current Assignee: DENSO Corporation, Nippon Soken, Inc.
• Original Assignee: DENSO Corporation, Nippon Soken, Inc.
• Inventors: GOTO, Shinya, TAKEMOTO, Yuuki, MISAWA, Katsutoyo, OHOKA, Shinji, YAMAGUCHI, Tougo
• Granted Patent: US 9,712,049 B2
• Time in Patent Office: Days
• US Class Current: 363/39
• CPC Class Codes: H02M 1/44 Circuits or arrangements for compensating for electromagnetic interference in converters or inverters
• CPC Class Codes: H02M 7/003 Constructional details, e.g. physical layout, assembly, wiring or busbar connections

Abstract

In a power converter, a housing is grounded. A power converter circuit is installed in the housing and configured to perform power conversion of input power into output power. An external terminal is electrically connected to the power converter circuit for connection of an external device to the power converter circuit. A first capacitor has first and second electrodes. The first electrode of the first capacitor is connected to the external terminal, and the second electrode thereof is connected to the housing. A second capacitor has first and second electrodes. The first electrode of the second capacitor is connected to the external terminal, and the second electrode thereof is connected to the housing. The first capacitor, the external terminal, the second capacitor, and the housing is arranged to provide a conductive loop.

Claims

1. A power converter comprising:

a housing that is grounded;

a power converter circuit having a portion that generates AC magnetic field having a magnetic flux and configured to perform power conversion of input power into output power;

an external terminal electrically connected to the power converter circuit for connection of an external device to the power converter circuit;

a first capacitor having first and second electrodes, the first electrode being connected to the external terminal and the second electrode being connected to the housing; and

a second capacitor having first and second electrodes, the first electrode being connected to the external terminal and the second electrode being connected to the housing,

the first capacitor, the external terminal, the second capacitor, and the housing being arranged to provide a conductive loop having;

a first region through which the magnetic flux of the AC magnetic field penetrates to induce a first noise current flowing through the conductive loop; and

a second region through which the magnetic flux of the AC magnetic field penetrates to induce a second noise current flowing through the conductive loop,

the first noise current flowing through the conductive loop being opposite in direction from the second noise current flowing therethrough.

2. The power converter according to claim 1, wherein the external terminal has a first end to which an external device is connectable and a second end connected to the power converter circuit, and the conductive loop is located closer to the first end than to the second end.

3. The power converter according to claim 1, wherein the external terminal is an output terminal of the power converter circuit for outputting the output power, and the first and second capacitors serve as a filter circuit that removes noise currents due to the power conversion from the output power being output through the output terminal.

4. The power converter according to claim 1, wherein the power converter circuit is mounted on a base surface of the housing to be installed therein, the portion of the power converter circuit that generates the AC magnetic field has an alternating-current path arranged in a normal direction of the base surface of the housing, so that an alternating current flows through the alternating-current path, the alternating current serving as a source that generates the AC magnetic field, the power converter further comprises:

a pair of first and second conductive columns projecting from the base surface of the housing in the normal direction and configured to support the external terminal connected to the first capacitor and the second capacitor, the pair of first and second conductive columns constituting a part of the conductive loop.

5. The power converter according to claim 4, further comprising:

wires connecting between;

the first conductive column and the first capacitor;

the first capacitor and the external terminal;

the external terminal and the second capacitor; and

the second capacitor and the second conductive column, respectively.

6. The power converter according to claim 1, wherein the power converter circuit comprises a choke coil, the choke coil comprising a core and a winding wound in the core, a part of the winding being exposed from the core, the exposed part of the winding serving as the portion of the power converter circuit that generates the AC magnetic field.

7. The power converter according to claim 1, wherein the power converter circuit comprises a transformer, the transformer comprising a core, a winding portion wound in the core, a part of the winding portion being exposed from the core, the exposed part of the winding serving as the portion of the power converter circuit that generates the AC magnetic field.

8. The power converter according to claim 1, wherein each of the first and second capacitors is designed as a set of a plurality of capacitors electrically connected to each other.

9. The power converter according to claim 1, wherein the portion of the power converter circuit generates the AC magnetic field having concentric-patterned magnetic flux as the magnetic flux around the portion of the power converter circuit, and the first region and the second region of the conductive loop are arranged to face the portion of the power converter circuit while a first flux part of the concentric-patterned magnetic flux penetrates through the first region of the conductive loop and a second flux part thereof penetrates through the second region of the conductive loop to induce the first noise current and the second noise current flowing through the conductive loop in the opposite directions to each other.

13. The power converter according to claim 1, wherein the power converter circuit is mounted on a base surface of the housing to be installed therein, the power converter circuit having a portion that generates AC magnetic field having a magnetic flux, the portion of the power converter circuit that generates the AC magnetic field having an alternating-current path arranged in a normal direction of the base surface of the housing, so that an alternating current flows through the alternating-current path, the alternating current serving as a source that generates the AC magnetic field, the power converter further comprises:

a pair of first and second conductive columns projecting from the base surface of the housing in the normal direction and configured to support the external terminal connected to the first capacitor and the second capacitor, the pair of first and second conductive columns constituting a part of the conductive loop.

14. The power converter according to claim 13, further comprising:

wires connecting between;

the first conductive column and the first capacitor;

the first capacitor and the external terminal;

the external terminal and the second capacitor; and

the second capacitor and the second conductive column, respectively.

10. A power converter comprising:

a housing that is grounded;

a power converter circuit installed in the housing and configured to perform power conversion of input power into output power;

an external terminal electrically connected to the power converter circuit for connection of an external device to the power converter circuit;

a first capacitor having first and second electrodes, the first electrode being connected to the external terminal and the second electrode being connected to the housing; and

a second capacitor having first and second electrodes, the first electrode being connected to the external terminal and the second electrode being connected to the housing, the first capacitor, the external terminal, the second capacitor, and the housing being arranged to provide a conductive loop.

11. The power converter according to claim 10, wherein the external terminal has a first end to which an external device is connectable and a second end connected to the power converter circuit, and the conductive loop is located closer to the first end than to the second end.

12. The power converter according to claim 10, wherein the external terminal is an output terminal of the power converter circuit for outputting the output power, and the first and second capacitors serve as a filter circuit that removes noise currents due to the power conversion from the output power being output through the output terminal.

15. The power converter according to claim 10, the power converter circuit comprises a choke coil, the choke coil comprising a core and a winding wound in the core, a part of the winding being exposed from the core, the exposed part of the winding generating AC magnetic field having a magnetic flux, an inside region of the conductive loop being divided into a first region through which a first flux part of the magnetic flux penetrates and a second region through which a second flux part of the magnetic flux penetrates.

16. The power converter according to claim 10, wherein the power converter comprises a transformer, the transformer comprising a core, a winding portion wound in the core, a part of the winding portion being exposed from the core, the exposed part of the winding generating AC magnetic field having a magnetic flux, an inside region of the conductive loop being divided into a first region through which a first flux part of the magnetic flux penetrates and a second region through which a second flux part of the magnetic flux penetrates.

17. The power converter according to claim 10, wherein each of the first and second capacitors is designed as a set of a plurality of capacitors electrically connected to each other.

18. The power converter according to claim 10, wherein the power converter circuit comprises a portion that generates the AC magnetic field having concentric-patterned magnetic flux around the portion of the power converter circuit, the conductive loop has a first region and a second region formed therein, the first region and the second region of the conductive loop are arranged to cross therethrough the concentric-patterned magnetic flux.

19. The power converter according to claim 18, wherein the first region and the second region of the conductive loop are arranged to face the portion of the power converter circuit such that a first flux part of the concentric-patterned magnetic flux penetrates:

through the first region of the conductive loop in one of a first direction away from the portion of the power converter circuit and a second direction close to the portion of the power converter circuit; and

through the second region of the conductive loop in the other of the first direction and the second direction.